General Bang from the rear when going over bumps then read this!

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General Bang from the rear when going over bumps then read this!

Re: Rear suspension bush leaking something

Hi Again.
It seems to me that many people are making a mountain out of a molehill with this job.
It’s not an easy job but certainly not beyond a reasonably competent DIY mechanic with basic tools.
After doing several sets of these bushes I found the way I described above the easiest way.
The only tools I used was a socket set, spanners, two trolley jacks, two axle stands hacksaw, chisel, club hammer, M12 stud nuts and washers and some heavy gauge steel plate (I have since discovered four tyre levers and two large sockets will make better spacers for pulling the new bush in, A drill with a carbide sander, it really wasn’t a problem to do just time consuming.
As I said earlier 5 hours if you can get a friend to help.
You will not move these bushes with an ordinary wind out extractor they are very tight, it takes a couple of minutes to saw them out once you have removed the centre.
As for the sanding I used a medium carbide disc for about 1 minute on each bush they will still be very tight to get in but not impossible.
Even if you overdo the sanding they cannot move because of the way they bolt up, the collars are opposed to each other.
Don’t try to drop one side and do it because the angle of the beam will exert too much pressure on the other bush and start it leaking,(as I found out with the first one I did) it takes 20 minutes to drop the beam and makes life so much easier.
Hope this helps.
P.S you will need a couple of pairs of mole grips to clamp the brake flexi hoses this will stop you loseing all your brake fluid.
 
Re: Rear suspension bush leaking something

I agree with Criss, its technically not tough at all, any engineering shop or even agricultural fitters would have the equipment to do the job for you if you removed the axle, alterntively contact your dealer and ask if they will remove and press in the bushes only, leaving you to remove the axle and refit it.
 
Re: Rear suspension bush leaking something

Well apparently it's not technically tough at all. Ha!
Give NumanR a buzz and he'll fit them in his coffee break probably:)

Have you got the old bushes out? The new bushes are obviously over tolerance fit as they don't need to be that monstrously tight so I'd make some clearance by opening out the housings
 
Re: Rear suspension bush leaking something

If you pm me with your phone number I will see what I can do.
 
Stilo Rear suspension bushes

Hi, just picked up (120 miles ago) my stilo Nov 03 1.9jtd multiwagon (50,000 miles) and find its rear suspension bangs/thuds over bumps/pot holes. I live in Kidderminster (Worcs) and hate main dealers prices, anyone know anywhere cheapish to get these troublesome bushes replaced ? I understand from the forum they cost about £15 each to buy, do you have to have both replaced ? The banging/thud is only from rear near side. I understand its a trickly job ? Anyone tried it themselves ? I was expecting a few electrical issues, but expected great mechanicals like my Tempra 2.0slx 2.0 perol wagon the stilo has replaced. Should have read the Stilo formum 1st, but my new Stilo (minus the thuding it seems a great car to drive) 52mpg @ 65-70 mph.

David
 
Re: Stilo Rear suspension bushes

Hello there i bought two new bushes from the local dealers in Tamworth for 36 quid.

You have to drop the rear axle out completely and i suggest that you do both.

I tried both methods and gave up they are a very tight fit !!!!! in the rear axle / housing.


I took it to a local garage and they charged me 20 quid to press them in I'd taken the old ones out ready.

it's not a hard job but can be fiddly, if you do it yourself undo the two axle to body location location (4 bolts each side )

Also be prepared to replace the two long bolts as they can seize into position ( they are a couple of quid each)

Have fun

Mike
 
Rear suspension bushes

I recently bought the wife a jtd mw having a new baby needed more room than the hatchback offered. Anyway, her rear bushes had gone, the garage changed the bushes all is good. I took my MW wagon in the other day as my bushes have gone, only to be told by fiat that they have gone and can fix them at a cost of £981:cry: as they can't do the bushes alone, has to be done with a rear axle as well, they done a set only last week at that cost.
So I nicley explained to the fiat technician that that is b@#£@*&s as my wife had hers done (bushes only). So he shuffled off came back and said they could do them as bushes only, however a special tool is need to fit them, cost of the tool from fiat £500!!!
I Phoned the garage I got my wifes car from £170 all in. Needless to say it's booked in there now. How do fiat manage to get away with ripping poeple off like that.
 
they are talking arse

the bushes can be done seperatley and cost £10 before VAT. i paid about £20 in total for one bush, one bolt, two washers and a nut- from fiat.

there is even a guide on here to changing them- see here

i never got mine changed in the end as got rid of the car as another (expensive) problem reared its head.

i still have one rear bush boxed and spare!

the problem most garages have i found is they dont have the right press for removing and inserting the bushes- my dealer was happy to sell me the parts and tell me what may need changing at the same time (the bolts/nuts) but stressed the only thing they could do if they were repairing it is to fit a new axle as the cost of the presses wasnt worth getting it installed as its not an everyday job, but it can be done just replacing the bushes without the need for new axle
 
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I did take a look at the guide, but wasn't up for atempting it. But at 180 quid for both was more than happy. Just can't belive that they won't offer anything else apart from a new axle and bushes, seems silly to me especially as they are a fiat dealer you'd think they would have the press.
 
those presses are expensive though and they probably wouldnt get the use out of them. I found that a lot of independants didnt have them, or only had ones that fit the VAG cars.

the actual job isnt even listed in that book some garages have to tell them the labour time
 

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Just went to look at that puller and its not listed so might have ended. Anyway im going to have to do this job in a couple of weeks i think, Mot is booked for the 16th may so will find out then but i have a idea they will fail the car on them.

So i may well invest in said puller and see if its a waste of space or not.

Job dont look all that difficult really once you remove the axle, just case of getting bushes out, new ones in and then replacing axle. Off to read the guide again.
 
Have spoken to local fiat dealer who would just change the axle for £750 +vat etc and all this for 2 bushes that are £16 odd +vat each.

Have just spoken to local agricultural engineers who have a 50 ton press thingie and says he can do the job so once i know if it fails or i might just get the garage to do it and send the axle down to him but hopefully can get the cost down to maybe £150 which would be good.

Dont think i will bother with that tool as You quite rightly say the threads dont look upto the job one bit.
 
Dont think i will bother with that tool as You quite rightly say the threads dont look upto the job one bit.
As long as you use PayPal you'd be protected. You'd have to make sure you did the job within 45 days of buying it although you would lose the cost of returning it one way (presumably in pieces :D)
 
Hi All
I have done several sets of stilo axle bushes and your right that puller wouldn’t have a hope, I have worked on many cars but have never before came across a bush so tight.
Glad you found someone to do the job; if he is charging less than £200 I would bite he’s hand off.
Good Luck.
 
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