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Panda (Classic) Giuseppe the '88 Italian Thoroughbred Sisley

Introduction

We all know how hard it is at present to find a decent second hand 4x4 in this country, spending 3-4k will get you a clean looking one but it cannot guarantee that it hasn't been filled up with every kind of repair material going.
Knowing this it was hard to decide on what to do when Hadrian was finally condemned earlier this year - should I start saving for a guaranteed solid mk2 in this country, was it worth just forgetting the early models and look at going for a cheaper mk3, or should I think about widening the search over seas? It was obvious that it was not an option to forget getting another one!
After a lot of thought and discussion with friends, family and other forum members it was time to start looking.


The search began way out east: Japan.
A couple of friends of mine over in Newcastle have imported several cars from here, and after a little research it was found that Panda 4x4s quite regularly come up through the auctions that they use on the SmileJV network. After a couple of weeks an average sale price became apparent of between £200 and £600, but also on top of that the shipping costs and associated payments totalled around £3k to get to the point of collecting the car from the docks. It turned out to be quite costly to get a proper inspection done on the car before the bidding even started and given that the majority of Pandas that are available in Japan are left hand drive anyway it seemed like a better plan to start looking a bit more locally.


The search then carried on into Europe.
With a lot of help and advice from our Forum friends David aquamarine and Andy andyholli it seemed more practical to go down the lines of looking for one from the warmer regions of our European countries. With the possibility of help from members of our newly linked Italian Panda 4x4 Club the search widened to the southern regions of Italy, in order to find a sun-baked rot-free fully inspected by a trustworthy eye example which we could collect and drive/trailer back.


The ball had begun to roll, but then one evening not so long ago I was tagged on facebook by a friend in these photos...


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I began to enquire as it first seemed that these were a couple of off-the-radar cars.


Located down in Somerset these were two of eight Pandas that had been imported from Italy a couple of years previous by a company who were looking to make a bit of money on resale. Talking to Gavin Palio we found out that the owner had originally contacted him a while again since looking for help getting rid of them. Finding out that it was a fairly large company that were selling them was good in my eyes, because the prospects of communication was likely to be more positive, as I couldn't exactly just nip down and have a look! Thankfully Gav sorted a viewing out through one of his contacts who lived close by. Naturally I was interested in the Green 4x4; roofrack, lifted suspension and generally rough looking - ideal for me. The viewing took place, photos were taken and passed on and it became clear that the green one was out of the picture - rot had set in.
It was fantastic of Gav to help out, but I had messed up because I had told his contact to concentrate efforts on the green one and forget the other one - mainly because it had twin sunnies. Talking to Freddy panda1408 it was clear that I should forget the sunroof issue and strongly consider the Burgundy Sisley. Thankfully our Forum friend Si pandamonius_maximus had previously offered to help me out with a viewing so this time he went down to have a look around. The news came back; the news was good.


So one weekend two months ago Freddy and I set off southbound with the Landy and trailer to gain us a Panda, all being well ofcourse.
The day was sunny, the drive was long, but before long my new car was hitched up and on it's way back up North!


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Ofcourse we had to have a break on the way back and we'd kindly been invited for a late lunch at Si's pad. An excellent burger cooked on the Panda-Q 666 and a look at his cars later; we were back on the road.
The hour was late on our arrival back at Freddy's workshop, we barely had time to unhitch and ditch before I had to carry on my journey to the homelands...


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And that's where the first chapter ends! The car will stay at Freddy's to be professionally undersealed and cavity waxed before the build from the ashes of Hadrian begins.


So with some excellent pictures from Freddy and without further ado; this is my new Italian Thoroughbred Sisley!


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Named "Giuseppe" after the previous owner on the logbook, this car has come all the way from the province of Roma - and is solid as a rock...


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...apart from this bit...


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...and there might be an issue with the fuel tank...


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...and also the prop shaft may require changing...


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But apart from those small, little, minor, tiny problems - all in comparison with the work that Hadrian would have required - I am very pleased indeed.
Freddy and I rolled around in the dirt checking everything before handing over the cash initially, but he and I were pleasantly surprised to find just how good it really is considering the cost of the car!


So chapter two's beginning is now imminent. The car's running like a bag of spanners at present, suspected carb rebuild required (wahey) and a bloody good service should sort this out. Welding before the great underseal and cavity wax and then I will be heading down for a weekend of parts-transferring and UK road legal-making.


Chapter three will then consist of the paperwork. I have all of the forms required and the car has been properly NOVA'd on arrival in the UK. I will probably publish the work required in this thread for future reference of other members.


So for now all that's left is to say a massive thankyou again to all that have helped and continue to help me get back on the trails - David, Andy, Gav, Si and Freddy your are legends :)


The story will continue...


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low pressure is no good for injection though Jacob, spi setups run from 0.8 - 1.0 bar to 5 times the pressure at least of that..

I'm yet to build my fuel system for the 75 swap, I did toy with buying a injection tank myself but in the end decided to keep the existing one. I have bought an inline pump and pre-filter. Its totally overkill really rated for 4 bar, but thats what the pressure reg is for ;) And if i decided to be silly and whack a turbo in or soomething i got the fuel for it already.

i got this pump http://www.ebay.co.uk/itm/321762690397
this filter http://www.ebay.co.uk/itm/170653346271

Still need to buy few little bits but I will be able to make a nice clean tidy install I am sure, will have filter and then pump as close to tank as i can, prob get a aluminium pump holder or something to bolt to body.
 
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i know that, thats what i meant... the fpr on the rail will sort out the fact i have a 4 bar pump ;)

Also just to add, black anodised fuel pump holder acquired, well bought - the first bit of chinsy tat from china for the car lol - it will be under the car where noone will ever see it though. I have bought one of these before though and tbh it really doesn't look that bad at all, just will prob take an age to turn up lol
 
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The road train made it south today for the collection of Monica from Freddy's after engine transplant, but also to drop off a load of maroon cars that belong to me for the chop and change. Looking forward to seeing the results!

Thanks to Sam for a successful delivery :)

(Can't upload picture sadly, apparently I do not have permission...)
 
As we are not using a mk2 Punto there is no in tank pressure regulator to worry about so an inline pump will work nicely, it may just need a cover to protect it from damage whilst off road.


I also need to share the fact that I've been running a MK2 MPI punto engine with the standard 2wd panda pump ( I.e without a regulator ) for the past 12 months and had no issues. [emoji23] might help solve a lot of hassle when doing these punto conversions

Will make a thread of the build at the weekend for discussion.
 
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I also need to share the fact that I've been running a MK2 MPI punto engine with the standard 2wd panda pump ( I.e without a regulator ) for the past 12 months and had no issues. [emoji23] might help solve a lot of hassle when doing these punto conversions

Will make a thread of the build at the weekend for discussion.

Unfortunately its not this simple with the 4x4's. IIRC the 2wd tanks don't fit the chassis and the internal fuel pump etc don't fit in the 4x4 tank. The easiest (not the cheapest) way to get around the issues would be to buy a 4x4 tank which has SPI from Italy. How much this would set you back is anyone's guess and may not actually be good enough in the long run.
 
Update time on Giuseppe!

A successful transplant has being carried out and G now has 1242 power. Both Andy and I are very pleased with the outcome. Enough extra power to make a very noticeable difference in performance, whilst not being quite as manic as a 16v. As usual with these sorts of projects we did have some issues to overcome, namely the exhaust and also the fuel system which required some thought to come up with a neat solution without changing to an injection tank.

A standard 4x4 exhaust system should fit with a spacer, or so I thought! The combination of the suspension lift increasing the angle of the driveshaft and a not quite correct aftermarket down pipe meant that whatever was tried the down pipe was hard against the driveshaft with the wheel unloaded. The answer was to chop the bottom half off a Punto down pipe and fabricate a new section to join up with the standard 4x4 mid pipe.



The fuel system was fairly straight forward with an inline pump and filter being mounted on the heel board to the left of the tank and two new nylon fuel lines ran to the throttle body.



The Punto engine loom lends itself nicely to fitting in the Panda bay with little modification. We have unfortunately lost the headlamp washer, but as the alternative was to spend time modifying the loom to move the ECU elsewhere, loosing the washer bottle seemed like a small price to pay. The code box is mounted under the dash with the wiring for it and the fuel pump run through the conveniently placed and now unused hole for the choke cable! A simple cone filter was used along with a Cinq/Sei throttle body 'bob'. Gives a nice induction roar when giving it the beans and is really the only indication the engine is not standard.





Next week will see it being given a proper test in Wales...
 
I must publicly thank Freddy for the hours of hard work he's put into the car, and what a tidy job he's made.

In addition to the engine change he swapped over the gearbox for the one I pulled out of Hilary Panda, mainly because G's standard box sounded like a jet plane when 5th was engaged, but also H's box has only done 55k miles.

Also he had a right p*ss on with changing the front suspension over. We both had thought the front end was sagging down quite a lot - presumably because the original lift kit springs have taken a lot of stick during the time they were attached to Hadrian! So new springs were sent over by Mirko kestrel4x4 however the kit itself must have changed slightly; with the extra lift I have on my modified dampers the springs were way too long. So Freddy has put the original springs back on and I'll keep it this way until the modified shocks give in, they will then be changed for standard ones which the extended springs should fit perfectly.

The improvement this engine change has given is absolutely brilliant, it's like a new car. Setting off in second now makes so much sense, it's effortless. I've done some mild green laning aswell, testing it out in 4x4 on a steep gravel hill start - no revs just let the clutch out and away! The torque is fantastic, which is the main reason I went for this option. As Freddy has said it sounds no different at all until you put your foot down - then it sounds ace, takes me back to my youth!

Looking forward to Wales to give it a proper go down some tracks!
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Love the pictures so far, looks absolutely awesome! As you told me yourself, they look so clean when they come from Italy. Love the new engine swap as well, careful as you may tempt me into wanting one for my Sisley as well! ;)
 
After squashing the metal part of the filler neck at the last Yorkshire meet, Freddy has now repaired the tank very nicely and it is back in place.

He discovered during the operation that the metal neck is only soldered in place, it was simple enough to heat it up around the join melting the solder to get it off. The new fabricated piece was then soldered back into it's place... DSC_0215.jpegDSC_0217.jpeg
 
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