Didn't get too much done today, but:
- Fixed the air cleaner mounting nut which had stripped from the hole - now fixed in place with Araldite, that won't be going anywhere.
- Measured all the hoses where clips need replacing to make a shopping list
- Removed the bent slam panel, stripped it of parts, happy to find the brackets bolt on which means I probably don't need to get the new one with the unattached bracket on the intercooler welded - the bolt is probably missing or sheared.
- Straightened up the passenger wing which appeared to have very minor bending to the inner edge.
- Removed the riveted in bumper clips from the wings & painted the hole edges.
I am starting to wonder if the wings are both bent outwards a bit from the correct curve where the headlamps shunted upwards into them - the bonnet doesn't like up properly at all width ways, but then the bonnet is crumpled and sits back by at least 5mm anyway and not a great guide. If you look at the picture of the straightened one you can see it's been yanked outwards a bit from where it was when painted - see the clip location. I think all I can do here is fix the bonnet hinges, get an unbent bonnet and see where things sit and how much adjustment is available just loosening bolts and 'encouraging' it a little.
Could someone help with a close up photo of the wing with the bonnet open where it sits next to the headlight please so I can check what I've done so far?
Some good news on the upper rails as hinted at above - I've got a spot on measurement across the outer holes width ways and it's the welded on flanges which are bent rather than the box sections - plan is to remove the battery tray (which needs straightening anyway) and the washer bottle and having a go at them with a big hammer until they're 'close enough'. A very small amount out of place doesn't look like it will make much difference to bumper fitting accuracy as there's loads of room to adjust with the bumper bolts etc. Weld may be damaged on one edge of driver side flange - some paint had cracked away where it bent, need to take a better look at this and potentially get the weld ground back and redone.
New undertray arrived - wish they'd mentioned it still has a crack but it's definitely much better than what I have and I'll be resolving the crack with a plastic stapler. New driving lamps, bumper clips, hinges all here too.
Should I replace the hoses all those clamps came off or leave them? The outer rubber surface isn't broken but still bears the marks of the overly tight clamping. Going to shop for clips and an air filter tommorrow, and a BIG can of paraffin or similar as I've read it's good stuff to clean out intercoolers with.