Technical Views on egr clean

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Technical Views on egr clean

andipunto

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hi guys,

once again another mjet with a egr problem, this one seems bad mpg has dropped below 40mpg an engine management light has come on :/

do i clean it my self or take it to garage.

if to garage does anyone know how much they charge for a clean.

thanks
 
It’s a fairly straight forward job to do yourself. Garage would prob charge a couple of hours labour, and try and sell you a new one.

Just make sure that you also clean out the pipes connecting to the egr – they are usually chocked with crud.

I gave my one a clean, used carb cleaner and let is soak for a while.

Turned out the problem with my one was the actuator pin, so new egr for me. :(
 
Don't forget that the majority of time you'll benefit from dismantling the actual solenoid and reconditioning too.

Unfortunately the guide I wrote for another forum is without pictures but the basics are as follows.... and If i find my old spare EGR solenoid ill take some new pics.

1) Remove EGR from car.
2) Remove EGR solenoid from EGR valve.
3) Make a tool to help ease removal (drill a 25mm hole in a piece of wood)
4) Attach solenoid to wood above the hole.
5) Drill a 4mm hole in the top of the solenoid.
6) Using a punch gently tap the pin of the solenoid out using the hole you just drilled.
7) Remove solenoid from piece of wood.
8) Make sure to keep all pieces of solenoid SAFE!!
9) As you can see from this picture the insides of the solenoid are really rusty and pitted.
10) Use some emery cloth to remove the rust and the worst of the pitting from the pin.
11) Also clean up all the other parts of the solenoid using emery cloth and some brake cleaner to get rid of the dirt.
12) Apply copper grease to pin, to help it not to get rusted again.
13) Also apply copper grease to the insides of the solenoid.
14) Go root in your drawers to find a tool
15) Reassemble the solenoid.
16) You will need to tap the pin back in gently till it sits flush.
17) Your solenoid should now look like this, and the pin should be able to be easily pushed in and spring back out.
18) Your solenoid is now fully reconditioned and in a usuable condition.
19) Refit EGR valve to car, making sure the connector is on properly.

Note: when using a powerdrill take extreme care and use the neccerssary PPE.
 
UPDATE:

hi guys, had a go today whilst the light was on my side,

didnt manage to undo the two hex screws going into the erg from the metal pipe on the left hand side.
they are stupidly tight so going to get a trusted mechanic i use to do it and let me know weather i can clean it or need a new one.

at the moment my mpg has dropped to around 38 mpg
i have a EML light on
the car is very sluggish
and the car also sounds rough.

how much do Vauxhall charge for the egr valve or is ebay cheaper.

if so does anyone have the part number?

thanks.
 
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i just did the check at the bottom of the page on that and it said it didnt suit fiat 1.9 mjet.


thanks guys appreciate it.

The part number for that Egr is the correct one don't believe the eBay system over a part number.

It's the right one end of.
Copy part number , put in search box and click on include description. Loads of listings with same part no , same Egr, all fit 1.9 grande
 
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oh cheers mate, i might aswell buy a new one for £55 i bet they would charge 20 to clean it.

not yet chris i did think of it but thought maybe its best for them to do it, i wouldnt want to damage anything lol.

am i right in saying the three bolts have to have 25nm torque set on them.
 
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