The Suspension Lift
The lift kit...
...Consists of:-
FRONT
x2 15mm strut-top spacers
x2 Modified front shock absorbers (+25mm)
x2 Skoda Felicia Estate rear springs (+50mm)
*additional work required (see below)
BACK
x2 Extended Shackles (+35mm)
x4 Leaf Spring Mount Poly Bushes
x2 Axle/Leaf Spring Spacers (+50mm)
x2 2wd Panda Rear Shock Absorbers
x8 130mm .88 Thread Bolts with double nuts & washers
All being well, we'll FINALLY be getting all the work done on Saturday and I will take pics during construction to inform of any problems encountered.
The rear end will hopefully be fairly simple as it's a take-off and put-on job, existing parts won't (or shouldn't) require any modification. The rear shocks I am putting on are the standard 2wd Panda part...
(left = Panda 4x2, right = Panda 4x4)
...As shown in the picture they are approx. 75mm longer between the mounts which allow the travel of the suspension to remain similar whilst retaining the height adjustment. The spacers which fit between the leaf spring and the rear axle mount are pre-cast with locators top and bottom, the "keys" on the spacer are offset to allow the correct location of the axle, which will need to move further forward to keep the prop shaft (in relation to the differential) in the same position. The bottom of the spacer is also tapered to allow a very slight rotation of the axle as well as to compensate for the longer rear shackles. These will be held in place by the longer 130mm bolts & double locking nuts...
The new rear shackles are +35mm longer from centres of mountings and have been beefed up from 3mm steel to 5mm aluminium. A new set of poly bush mountings for the spring and shackle mounts complete the back end.
The front will be slightly more testing. The whole front suspension will be replaced with a modified strut (+25mm onto the front spring mounting cup), the Skoda Felicia Estate rear springs which are 50mm + longer than the standard Panda 4x4 ones...
(left = standard, right = modified)
The spacers will go on top of the strut top mounting, between it and the body mounting point. This is where modification will be required the grind off and re-drill the top mountings to allow longer mounting bolts and nuts to be put in place...
Once the struts are back on the car, the hub carrier strut mounting point will have to be drilled out (this is the top mounting hole where the hub carrier joins to the bottom of the strut). This bolt hole will be drilled out 4mm to the negative, allowing the wheel to sit straighter and the camber to be correct. I am unsure as yet whether or not I will have to buy wider spacers for the front wheels depending on how far they are pulled in from standard after the work has been done.
In addition to this work, the eyelet where the steering rack comes through the body into the arch will have to be enlarged to allow full articulation of the front suspension with damaging the steering or indeed the body!
The only part of the kit which I haven't got back from the fabricators is the modified 127 gearbox flange. That is well overdue now and I will post pics as soon as I get it.
The flange, as people know, is key to the suspension lift as if it is not installed, the articulation of the short drive shaft will crack the standard flange and maybe even cause damage to the already tired gearbox. The modified flange is an off-set stepped design which allows the CV joint to cope with greater angles (pictures will explain better).
So that's all really - wish us luck for the weekend!
Ps. I have ordered myself some bigger wheels and nobbly tyres which will for now remain a naughty secret until they are ready :slayer: