Bushboy said:
Dont get me wrong. This is nothing to do with GSR or Pete. ive been thinking about it for a few months now.
Cars ive considered are as follow so far
Seicento Sporting (The GSR for the Cinq cant be bettered IMO so theres no point trying)
Punto JTD
Bravo 1.6
Brava 1.6
Chris, you are going to make a big mistake in your assessment. I have no real reason to tell you this other than that I am trying to be fair to people.
To start with you mentioned 5 models, which have some problems attached for your ideas.
The Cinquecento is virtually 'under my control'. Rob Whithney tried to brake into this one with virtually no chance. The mistake he made is that he invested for one thing into a dying market and had to come up with an unrealistic price. The £99 we have to charge, some people see as a rip off.
Currently we pay £9.50 + VAT for delivery. Deducting this from the induction leaves £87.84. Packaging costs are just over £1. This leaves after deducting the VAT £73.91. The bop does comes in to us for over £5 + VAT. We have to purchase jubilee clips and the sleeves at a further £1+ plus VAT. This leaves us less than £68 for the filter, the hose, overheads and research and development costs.
On Average the development costs us in money to pay out with all work done to the finished product in the region of £2000.
One of the many underestimated problems with induction kits is the fitting of them. You have to find a way to make it possible to be fitted as people need to do it on budget cars themselves as they can't afford the extra cost.
Coming back to the other models.
The Punto JTD induction kit you wan't be able to do cheaper and you will have to make a very expensive tooling to do it right if you want to make it in silicone and if you think to make it in any other material: Forget it.
The Bravo/Brava is a dying market. You will have to compete against K&N.
The revised Seicento kit is near completion. It is till date the most complicated tool to fabricate because it must be made in a way that the hoses can be taken off. This is not only a problem when you need to deal with a split tooling. Bends are always a problem, which limits the possibilities of routing and turn things very costly when trying to overcome in a technically sound way.
Water entry, dirt, lack of cold air, lack of air on moving vehicles due to aerodynamic reasons are all things to be considered on top. And to deal with abuse doesn't make it any easier.
If I could start all over again my career I wouldn't do this again. But I started, suffered and had to succeed and learned to deal with a very complex market and an even more complex technical mine field.
You are trying (even if you think different) to compete with K&N who have a very strong name. The only level you can place yourself is where GSR products are aimed for and looking into the Italian field is absolutely wrong in these days as it is a non profit area of the market. There is only 3 areas you can make money in but need to be well established: The Japanese high end market, the German cars and French cars.
My conclusion on this project for your position would be the following and this withoput being disrespectful:
Don't bother unless you want to be another statistics on the failure list of small companies entering this widely misundertood field. Save your money and invest it into a field you can realistically do something.