I suppose its a risk you take when you remap the car, please correct me if im wrong but isnt the same engine used in the bravo in 150hp guise? with no upgrades of any components. So i presume the average remap shouldnt exert any more stress than the components can withstand (providing they aren't dodgy in the first place of course). I imagine this changes slightly for the likes of Kris and Tym who have gone a bit further with their tuning. But still i would hope that a reputable tuning firm would be responsible enough not to push components past what must be well known limits, otherwise they would gain a reputation for themselves as car killers. From reading motoring press it seems that the 1.3, 1.6 and 1.9 Mjets are regarded as some of the finest small diesels around (the 1.9 is used in Vauxhalls, SAABs etc isnt it?) so i would presume they can handle a little fettling without falling apart.
In my experience of a average remap (approx 160bhp) my car appears fine, 06, 26k, the turbo whooshes but doesnt whistle, id say it was fairly loud, but not worryingly so. I havent noticed any white smoke on start up, only black smoke on hard acceleration which is common for all diesels. I dont drive hard so im not worrying about the remap or my driving causing problems and i always let the turbo 'cool down' at the end of a journey. But there is a dodgy batch, i expect if my turbo was part of that batch it would be replaced regardless, any fault may have been exacerbated by the tuning but the fault was still there regardless.
I say all this but when its serviced maybe i will be another unlucky one, who can tell?