project dirty diesel

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project dirty diesel

nah itll drop a lot when you play with the turbos :D still love how mine pulls :D and its beginning to be a looker ;)

although i am now having the fiat electrical gremlins :D hatchback icon on dashboard so ive got water in my tailgate and have to strip it out now :D
 
i hope my consumption drops a little, im driving everywhere with my foot welded flat to the floor just to keep up with traffic...got to give it credit though, it's struggling badly for fuel pressure and is running with much lower compression than its designed to minus its turbo, yet it's still soldiering on, can't help but think that if it was a fiat, it would have thrown its toys out the pram by now in some random italian way, ala the cinq randomly throwing out driveshafts :laugh:

can't wait to get the power back and give the mondy a good thrash.....ermm.i mean, test drive, to clear all the gunk out, it's going to be smokey :D
 
i will get pics when i actually get a chance in daylight :laugh:

as said though, it's nothing exciting, it's a silver mk3 totallly standard Mondeo, theres tens of thousands of the things on the road, if you've seen one, you've seen them all, hence why i need to make mine stand out a fraction, i keep losing the damn thing in car parks amongst other silver mondeos and need to use the key to flash the lights to find it :laugh:
 
i keep forgetting to take pics, too busy driving or fault finding :laugh:

made a wee discovery or two today, my inlet pipe had spilt underneath, so now the engine is getting roughly the right amount of air it's actually revving up far nicer, it was horrendously sluggish before, im now just about able to keep pace with traffic, progress :laugh:

secondly, i dug deeper into the split boost hose...a previous owner thought a boost pipe could be repaired using duck tape and cable ties....yeah, because duck tape is well know for its ability to withstand upwards of 1.2bar of pressure from hot exhaust gasses, especially when reinforcerd by a couple of cable ties, sakes :laugh:

so basicly, the problems arent as bad as first seemed,a working lift pump, new fuel filter, boost hose and intake pipe should see me up at full power :)
 
i took off the suspect boost pipe today and ermm, yeah, i think the techincal diagnosis is "it's ****ed" :)

theres a 4 and a half inch split in it :D might explain my lack of performance somewhat!
 
i have boost again :D

bodged up the split boost pipe with chemical metal, duck tape, cable ties, tin foil, more chemical metal, more tin foil then more duck tape...the result is a boost pipe that is solid and weighs 2.5kg :laugh: holds boost perfectly and i have plenty grunt now :D

just need to sort the pump out and all is well, pipe will still be getting replaced too, but i think the boost pipe is fine for now :D
 
I almost asked if you were auditioning for a role on Blue Peter and then realised there were no empty toilet rolls on the list ;)

Maybe next time :D
 
Harper said:
I almost asked if you were auditioning for a role on Blue Peter and then realised there were no empty toilet rolls on the list ;)

Maybe next time :D

thats for when the exhaust starts leaking, wrap the tinfoil around the empty toilet roll to make a heat proof sleeve, stick it together with some sticky back plastic, the cable tie the whole thing onto the exhaust :D

your then ready for your mot :D :laugh:
 
Mrcento said:
thats for when the exhaust starts leaking, wrap the tinfoil around the empty toilet roll to make a heat proof sleeve, stick it together with some sticky back plastic, the cable tie the whole thing onto the exhaust :D

your then ready for your mot :D :laugh:

Ah, a one-day repair.

At least when we used baked bean tins they lasted slightly longer - sometimes past pay day if you did it right :laugh:
 
Harper said:
Ah, a one-day repair.

At least when we used baked bean tins they lasted slightly longer - sometimes past pay day if you did it right :laugh:

i put the Honda in for its MOT with the exhaust held together by epoxy putty, it was one of the few things it didnt fail on :D :laugh:
 
well time for a wee update on the issues

firstly, my headlight bulb blew at the perfect time, an hour before i was away to fit hid's, fitted them, they are stupendously good :D

the repaired boost pipe is still holding perfectly

the fuel lift pump i thought was totally dead has started buzzing, so i dug deeper and found there were no sheaths on the electrical terminals so they were badly corroded, cleaned them up a bit to see what happened, the pump now buzzes alot louder under the car and the wee hesitations i was getting on elevation changes has more or less gone, whats left seems to be the result of a perished induction hose which is due to be replaced anyway

found an uncapped vacum pipe so blocked that off, my turbo feels more eager to boost :D

however, there is one big issue, the clutch. it is 100% fine when the car is cold, but once it's warmed up and has been running for about half an hour, i start getting odd noises and the clutch under strain will vibrate and jam the pedal to the floor, seems to all be linked to a faint clonk i get now and then....result? the DMF is out of tollerance and needs changed, the sticking is a jamming cylinder either master or slave :( ouch :( that said, its only just going in no more, so not critical by any means, the pedal can be raised by toe and pumped to reset cylinder and all is fine for a while again, and i know how to stop it jamming when it starts vibrating, so it can be managed for now until needs must :)
 
got some pics of it today :)

dd001.jpg


dd002.jpg


dd003.jpg


dd004.jpg


the lights are the same brightness btw, its just the crappy iphone cam not liking the right ligt focusing on it, so its put the left one a wee bit out of focus
 
Apart from the reg plate that's possibly the most nondescript car I've ever seen

Are you planning on a second career as a private investigator?
 
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