Technical Changing the Oil in a 1.2 petrol 500

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Technical Changing the Oil in a 1.2 petrol 500

jrkitching

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I've written this to help those who, for whatever reason, have decided they want to do their own servicing. Please don't turn this into a debate about the pros & cons of this - I'm happy to continue that discussion in another thread. It's based on a job I did last week at home on my own 12 month old car. It's the first time I've written anything like this, so comments on how you think it could be improved, particularly by those who have actually done the job themselves, are most welcome.

Changing the engine oil in a 1.2 petrol 500 is simple and straightforward. On a scale of 1 to 5 (where 1 is topping up the screenwash & 5 is replacing the baulk rings in a gearbox), I'd rate this as a 2. However be warned that, although simple, this job offers limitless opportunities to spill used engine oil & leave a dirty, slimy mess. Like blood, a little goes a long way & the stains can be impossible to remove.

To avoid confusing our LHD cousins, I've used the terms "right" and "left" to describe which side of the car is being worked on - these directions assume you're sitting in the driving seat facing forwards.

If you are working outside, pick a nice day - you will have to lie on your back under the car & it won't be much fun in pissing rain. Also avoid windy days - the gusts will whip up the oil as it's draining & blow it all over the place.

Access to both the drain plug and the filter is from under the car. The oil drain plug is centrally located on the rear of the sump and requires a 12mm hexagonal key or key socket for removal. The oil filter is of the usual spin-off disposable type and is located low down on the front of the engine block, on the right hand side. Removal using a strap wrench socket is straightforward.

This job would be a doddle if you could put the car on a lift, but most DIY types won't have this luxury and access is still reasonable using a trolley jack.

For safety's sake, it's best if you only jack up the car on a level surface. If you do have to work on a slight slope (like a gently sloping driveway), position the car so that it faces uphill. The drain plug is located on the rear of the sump and this will give you a slightly better drain. Working under a car on a more significant slope is dangerous - please don't do it.

Used engine oil is thougt to be carcinogenic & I'd recommend wearing gloves - nitrile gloves are best as they have good oil resistance. Avoid latex as they will literally dissolve on your hands as you work.

You'll need a suitable tray to catch the old oil - the bigger the better. It must have sufficient capacity to hold just under 3 litres. I used a paint tray I bought at Wickes; it worked perfectly.

You'll also need a new filter & some oil. I'd strongly recommend using a genuine FIAT filter, whatever the age/warranty status of the car; the filter is mounted horizontally, which means it's vital the anti-drainback valves operate correctly to protect the engine on startup. (For interest's sake, vertically mounted filters are less critical as the oil doesn't naturally want to drain out when you stop the engine). Chris@Souls provides an excellent "order by post" service & he is particularly diligent in checking part numbers to ensure you get the correct filter for your car - I have used his services & recommend him highly.

Choice of oil has been debated elsewhere; I'll just suggest you follow the manufacturer's recommendation & use a fully synthetic 5W-40 oil to specification ACEA C3. I used Castrol Edge 5W40 as it happened to be on special offer at COSTCO at the time.

Now to the job itself.

Chock the rear wheel on the left side of the car and jack up the right hand front wheel, placing an axle stand under the car for safety. Raising the car until the front tyre is almost clear of the ground gives sufficient clearance. Removing the front wheel is neither helpful nor necessary. Slide under the right hand side of the car, entering from the front, and both drain plug & filter should be clearly visible.

Open the bonnet, remove the oil filler cap & lift the dipstick so that it rests just above the dipstick hole. If you miss out these two steps, you'll get a partial vacuum in the engine when you remove the drain plug & the oil won't drain freely.

Working under the car, position your collection tray under and behind the sump. Clean the oil drain plug to prevent any contamination from getting into the sump - I used a water washable degreaser & an old toothbrush for this. Remove the drain plug - I used a 1/2" drive ratchet bar & 12mm allen key socket and it came out easily. I just used the ratchet bar to loosen the plug, unscrewing the last bit by hand with the socket - it makes less mess that way. Clean the drain plug & put it to one side.

Once the bulk of the oil has drained - it takes only seconds - reposition yourself & the collection tray & remove the oil filter. I used a 1/2" drive strap wrench socket & ratchet bar, but there appears to be enough clearance to permit other removal tools if you've already got something else suitable. Use a clean rag to Wipe the old oil off the mating face on the engine block.

Now you'll need to wait a few minutes for the oil to drain out completely & this is a good opportunity to go and enjoy a cup of tea.

After your tea break, start by replacing the drain plug. It's a self-sealing tapered thread, so no sump plug washer is required. I couldn't find any torque wrench settings for this, so just tightened it firmly using the 12" ratchet bar.

Now you need to oil both sides of the rubber "O" ring on the new oil filter - I used a little of the new oil on a cotton bud. Spin on the new filter, taking care not to cross the threads. DO NOT USE ANY TOOLS FOR THIS - if you are lying on your back under the car, tightening it as firmly as you can by hand will work just fine.

Measure out 2.6 litres of new oil & pour it into the oil filler hole (you will add a further 300ml once the engine has been started & the oil filter has filled). This is much easier than continually checking the dipstick & trying to judge when to stop filling - modern oils are thin & flow very easily & when new can be surprisingly hard to read on the dipstick. Using a clean funnel minimises the chances of pouring oil over the engine.

Now check & replace the dipstick - it should be on or close to the "MAX" mark. Replace the oil filler cap - it incorporates a ratchet (just like the fuel cap), so just keep turning until it clicks.

Start the engine without pressing the accelerator. The red oil warning symbol should go out within 2-3 seconds - in the unlikely event that it doesn't, turn the engine off immediately. Let the engine idle for a minute or two, then switch off and add a further 300ml of oil to replace the oil that goes into the filter once the engine is started. Remove the axle stand & jack, make a final check of the dipstick & the job is all over bar the clearing up.

Please be kind to the environment & dispose of the used oil responsibly.

If you're still reading this - thanks for keeping going! Also thanks to Chris@Souls for supplying the oil filter, & to 306maxi for the link to COSTCO for some seriously good value oil.

BTW, when I looked last week, Castrol Edge 5W40 was on the shelves of my local ASDA priced @ £30. You can get it for a shade less at COSTCO if you have, or know of someone, with a membership card.
 

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Very well laid out easy to read and understand. Anyone with a general knowledge of car mechanics and the basic tools could follow this guide and do a competent job.

The only thing I would add (I didn't see it mentioned but I could have missed it) is to make sure the oil is warm first as it will help with the draining.
 
Great article. It is good to get your hands dirty. I would use long plastic glove (ones I use on sewerage drains :yuck:) so I wouldn't get the oil 'up' my arm and it also helps if the oil is a bit hot :) so you wouldn't get burned. If the car is still in warranty I would still buy the fiat oil so there's no grounds for not honouring a warranty claim. Well done jrkitching and its good having the pics.
 
The only thing I would add (I didn't see it mentioned but I could have missed it) is to make sure the oil is warm first as it will help with the draining.

That's an excellent suggestion which I always follow but for some reason I'd forgotten to include. I usually wait about half an hour after a run as the exhaust components are rather close (the maniverter in particular can get dangerously hot) & if you're working under axle stands it's all too easy to burn your arm.
 
Followed this yesterday to do the oil change for the Panda. Only annoying thing was taking the sumpguard off!

Think any future oil changes on the Panda can be done at a garage!

Doing it on the 500 would be an absolute piece of cake :)
 
That is so straightforward its absolutely gauling that i will have to hand my money over to the dealer when service time comes.Excellent instructions

You do and you don't :) With the 18k service intervals you could change it at 9k yourself for peanuts and then do the whole price matching thing and get it done cheaplyish at a dealer or idependent at 18k. So you keep your warranty, it's fairly cheap and you get to take care of the car :)
 
This task is much easier than changing the ac cabin filter what a pig of a job that is!

Panda doesn't have AC :p

If I was a true Panda person I'd have the illness called Panditis Basicus which means that any feature is merely perceived as something that could do wrong. Glass roof on the 500? Bah it'll crack some day, blue&me? That will just go wrong, round headlights? I'm sure there's something bad about that :p etc etc etc :p
 
This task is much easier than changing the ac cabin filter what a pig of a job that is!

Agreed! Absolute ass of a job, especially if you've got hands the size of Goliath like what I have!

Deffo not looking forward to changing it next February, but hey ho, I've bought enough pollen filters to last three years so I guess I'll keep doing it.
 
Just done my oil change after reading this and looking at the pictures. Was a lot easier than I thought so many thanks for putting this on here. ?
Only problem I have now is near side hand brake cable is snapped so have to look at how to this. ?
 
Just done my oil change after reading this and looking at the pictures. Was a lot easier than I thought so many thanks for putting this on here.

And thanks to you, too. It's nice to get some feedback after someone's used what you've posted.

You now have the satisfaction of a job well done, and you've likely saved some £££ as well.

Replacing the handbrake cable is also a straightforward job, but do come back and ask questions if you get stuck.
 
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I was going to do this today but its pouring down today and I have to go and get the replacement oil. I will feedback on my progress but major thanks for the guide.
 
Oil change completed but getting the oil filter off was incredibly hard ended up having to hammer a screwdriver through it and use that to unscrew it.
 
Is there a guide for replacing the AC Cabin (pollen) filter on the FiatForum you could point me to?......there's an American clip on U-tube which makes it look easier than it is but it doesn't match my RHD 500. So it's onto my knees and contortion-time in the footwell methinks
 
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