Good insight there on the spark plugs and intake thoughts - I appreciate that.
On the muffler delete, I only removed the rearmost muffler and replaced with a straight pipe and tip. The central resonator and forward cat are still intact for different reasons.
The resonator does an excellent job of controlling NVH issues even with the muffler gone, not a single buzz or vibration has been added to the cabin by this change, and it's back pressure is really low.
As for the forward catalyst, well I live in California, which has bi-annual emissions testing and can be a really bad thing if you get pulled over on the street without the CARB approved cat on your car. There has even been vehicle confiscations if you are caught with a non smog legal car (u need to be doing something else bad mind you).
Exhaust wrap is a thought but since the catalyst is there, I'm not sure if I might start retaining too much heat in the system and start seeing failures. I'll have to do more pondering on that one.
As for oil, I am still under factory free oil changes (first 2 changes) and they are using regular
5w30 dino. I plan on going to Mobil 1 (0w30 or 5w30) when it comes time to pay my own way on the oil changes.
The seats... well the fronts combined weigh in at 102 lbs, and theres a company in texas that makes nice vintage style sports car seats and they weigh under 22lbs each. That and a set of OMP seat mounts should do the trick. As for airbar light, I might play with resistors to see if I can mimic the value the ecu is looking for, otherwise it's ignore the light or a little electrical tape on the inside of the gauge lens
Rob