Sorry but I dont personally believe that the car wont pull top in 5th at 1500 rpm, mine is exactly the same, and its doing my head in!, I'm on a mission to sort it out, many other people with this engine are having the same problem, like doblos, and vauxhall owners etc.
Mine is fine when its cold, I'd be happy if it was like that all the time, pulls from 1200 upwards, no juddering untill its hot, where theres a nasty judder at 1500rpm. Most driving is done at this speed @40mph so its very annoying, and a pain to drop down to 4th...
So far I've blanked off my egr valve, as its often blamed, this seems to have made a small difference. However it may be that the ecu needs to have the egr system deleted (properly) as well, as this relies on engine temp, as the egr system is activated when the engine is warm, ie when the engine gets warm the ecu adjusts for fuelling, boost etc, as if the egr valve was opening and sending sooty, crappy exhaust gas into the inlet tract, so just blanking the valve doesnt solve the problem.
I'm having an EGR delete done by celtic tuning next monday so will report back if it does the trick, if it doesnt, I'm taking it to a rolling road to have the flatspot looked at and fuelling, boost etc adjusted within the ecu by a remapper. (Like the old days of carbs when a flatspot was adjusted out because of lean or rich mixtures.)
I have software called ECUSCAN which I plugged into the OBD port of the car and took it for a run, when the car was cold , I took readings of engine speed, fuelling, boost, and air quantity. The graph was fairly linear when cold, then I took readings when the car got hot and started to judder, all over the place, screenshots below. I will report back if I get any progress next week.
COLD
HOT
Engine speed reaches @1500rpm, fuelling, boost, air quantity, all drop, car panics, judders, looks like the ecu has incorrect parameters at
that point (I suspect its just an issue of insufficient fuelling at those revs causing everything else to drop) when the engine is warm, maybe has been adjusted by the factory to get great emissions figures on paper, but a dog to drive on the road....
I call that a flatspot...