Technical Bravo Rear Calipers

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Technical Bravo Rear Calipers

hawth

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Hi all just thought I’d post on here to help anyone having similar problems to what I’ve had recently. I just wish I would have discovered this forum sooner would have saved a lot of time & money!

Basically it started when me & my mate decided to change the Discs & Pads on my 2007 Fiat Bravo 1.4 Tjet. Having never owned or worked on an Italian car before we weren’t aware that Fiat Bravo’s (and Stilo’s) have opposite hand threads when winding in the rear calipers, as every car we’d both worked on (and seemingly ever produced) has Right hand thread calipers on both sides.

This resulted in 2 hours of us trying to wind in the rear nearside LH threaded caliper, using a RH threaded wind back tool. After consulting a neighbor who’s an Audi mechanic, we concluded the caliper was seized, removed it from the car & tried to free it up in a vice. We stripped the caliper down to discover the piston thread was stripped & we then proceeded to rip the rubber seal trying to reassemble it. Basically the caliper was knackered & we needed a new one.

When I got home I started to research Bravo calipers & discovered the error of our ways (s**t I felt stupid, especially as I’m an engineer) regardless the caliper needed changing. I managed to source a reconditioned Bosch unit for £87.

The caliper arrived 2 days later & we proceeded to fit it to the car. It bolted on easily enough & it wasn’t until we had to wind the Caliper back in that we discovered we’d been sent a RH threaded unit. We assumed we’d been sent the wrong part. The Caliper appears to work by rotating a splined shaft when the handbrake is applied, this turns the LH thread forcing the piston outwards closing the pads onto the disc. Fitting a Caliper with a RH thread would have the opposite effect meaning the brake wouldn’t work when the handbrake is applied.

We rang the supplier; they insisted it was the right part for the car. We explained the situation so they rang the manufacturers; they insisted the caliper would still work regardless. Fiat were about as much use as a chocolate fire guard. The last phone call was to a mate who used to be a mechanic with Fiat. He said it should work in theory & the screw thread’s only purpose is to take up the wear in the pads? Its then we decided to completely strip the old caliper. Turns out he was correct. The threaded piston is spring loaded & completely independent to the rest of the caliper, its only purpose is to take up wear in the pads. The handbrake works by turning a roller bearing which forces the piston outwards applying the brake.

We fitted the RH Thread caliper & the brakes now work fine with no problems at all. It does beg the question why does Fiat go to the expense of fitting opposite hand threads to some of their cars? I can only assume it’s so people don’t mix the two rear calipers up & end up with cables & pipes in the wrong places? Indeed if u order a nearside rear Caliper from Fiat they supply you with a standard RH Caliper, and a kit to retrofit it yourself with a LH thread (the retrofit kit alone was £170, I didn’t bother asking a price for the Caliper.)

The only downside I can see is if a future owner of the car changes the pads & wrecks the caliper thinking it’s a LH thread.
 
Cheers for the post. People should mention this if getting their pads changed by a MOT garage or something.
 
It's unfortunate that you had to go through all that but I thank you for posting. My pads are nowhere near needing replacement yet so I hadn't looked into this myself, but it's definitely something to be aware of.

Regarding your last point about a future owner, maybe stick a note in the service book about it?
 
That's a good idea about putting a note into the service book, I think I'll do that.

I was thinking that if a garage had made the same mistake as me would they admit to it, or just tell me the caliper had seized and bill me for a new one? I think it would more than likely be the latter!
 
Hi
Thanks for drawing this to my attention I changed all my disks and pads at 50k last weekend as a matter of course . they could have lasted longer . We struggled with the rear callipers some squeaking in the end removed from car rewound the pistons all works ok, But some squeaking hopeful it will bed in soon
Pete
 
Hi
Thanks for drawing this to my attention I changed all my disks and pads at 50k last weekend as a matter of course . they could have lasted longer . We struggled with the rear callipers removed from car rewound the pistons all works ok, But some squeaking hopeful it will bed in soon
Pete
 
its to do with the main rotation of the discs/wheels i done this on my old c4 by accidentally winding the piston out. Mazda are all right hand threads while some euro are l/h thread right caliper for maximum braking effort. ITS DAFT!!!! :confused:
 
Resurrecting an old thread here . My Bravo was in for new brakes today and the nsr caliper wouldn't wind in any which way.
Are all rear calipers different for each side on Bravos, in terms of direction of rewind - or only some of them?
I now need new caliper of course and have sourced one at Motorfactors (Coleshill) as recon units. Fiat ones are crazy prices. Anyone experienced these recon units?
Are all rear calipers on 1.4 bravos the same , ie for 90,120 and 150? bearing in mind brake pads are the same for all.
 
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I was thinking that if a garage had made the same mistake as me would they admit to it, or just tell me the caliper had seized and bill me for a new one? I think it would more than likely be the latter!

My Bravo was in for new brakes today and the nsr caliper wouldn't wind in any which way.
......
I now need new caliper of course and have sourced one at Motorfactors (Coleshill) as recon units..


If you didn't see it with your own eyes.... I think this is the answer to why your caliper needs replacing.. not that it was stuck.
 
Not in my case - the guy who did mine I have known for years and he has changed and serviced calipers on all fiat models in that time . He didnt make any mistake . I even showed him the original post by Hawth but he was already well aware.
As for the recon caliper I bought, the first one delivered was faulty having been fitted with an oversize bleed nipple. This did not leak until after a few days use . Unfortunately (but fortunately really) this was discovered during the mot and of course I got a fail certificate. The caliper was subsequently replaced with a perfect one but then I had to go for a retest and had to pay for two fittings of the caliper, not to mention all the return trips to get it sorted . The sting in the tail was that the Motofactors people billed me for carriage on the supply of the replacement. On that basis Im not sure they can be recommended.
(Local factors price on recon calipers was about £90 which would have been cheaper in the long run.)
 
If you didn't see it with your own eyes.... I think this is the answer to why your caliper needs replacing.. not that it was stuck.

I got told the same thing, funny enough it was the passenger side that needed replacing - told my pads had worn down soo much the piston had extended too much and needed repalcing, do think they just wound it the wrong way and pushed the piston out rather than in, cost me £300....only went in for a £30 MOT :bang:
 
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