1.8 thermostat

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1.8 thermostat

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Anonymous

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i need to replace the thermostat on my 115hlx 1999. i have ordeered the new part from FIat parts. will this be an easy switch? i have read on a few other posts regarding this but not really 100% sure that i should do this myself?

i am fairly competant around vehicles -will this be an easy task. i dont want ot renew coolant in system as it is only about 2 yrs old now with having heater matrix replaced. will i be able to remove old one and put new one in without draining complete system? will there be any bits i need before i tackle the job?

Thanks

Ade
 
You will lose a lot of fluid if not all of it!

2 years on the same coolant might be too much, fresh coolant won't do you no harm! I change my coolant every year!

I had my mechanic to change mine and was done in less than half an hour!
 
Im pretty sure the thermostat is bolted to the left hand side of the cylinder head. Your supposed to drain the coolant before tackling the thermostat, im not sure it can be done without loss of coolant im afraid.

To do it, is easy.

-Drain Coolant

-Remove the battery for more room.

-Then loosen the clip and disconnect the radiator top hose from the thermostat.

-Loosen the clip and disconnect the throttle body coolant hose from the rear of the thermostat.

-Disconnect the by-pass hose from the bottom of the thermostat.

-Disconnect the wiring from the temp sender on the thermostat.

-Unscrew the mounting bolts and remove the thermostat from the cylinder head and renew the gasket/o-ring when refitting your new one.


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So Good, Fiat Want It Back!
 
ok thanks folks.

so either way i need to replace the fluid. what is the best way to bleed the system on the 1.8? I have read several different ways and what to make sure i get this right. I dont want to mess anything else up further down the line. My bravo has aircon/climate control is there a different method??

Also you mention replace o ring with new one?? will this come supplied with the fiat replacement or can i re-use the current one?

Thanks

Ade
 
The coolant renewal is pretty straight forward.

Make sure the air is not on recirculate. Undo the coolant expansion tank cap, make sure the engine is not hot otherwise hot steam will spray out of the expansion tank. Open all the bleed screws some on the radiator itself, some on the pipes radiator pipes going to the bulk head. On a 1.8 you'll have an undertray, i.d drop the front down so i'd get access to the lower pipe on the radiator then i'd undo the pipe carefully and then get a bucket and pull the hose off completely and let the coolant run into the bucket.

You could flush it out or not your choice, then to refill, reattach the lower hose securely. Refit engine splash guard. Then starting at the lowest point bleed screws start to refill the coolant, squeeze the lower and upper radiator hoses to help expel trapped air, once coolant starts to bubble out, close the bleed screw. Then Do the next for the same and so. Until all bleed screws are securely tightened.

Continue to Fill to MAX. Then refit the expansion cap loosely. Start the engine and run it at idle. Since your car has air con get a friend to help and get them to raise the revs to 3000rpms every 30secs while the engine is warming up. When this is done carefull open the bleed screw on the heater hose, bearing in mind the dangers of hot coolant and bleed out any trapped air.

Add more coolant so its at MAX, but only for the first few mins after the engine has started otherwise the coolant will get hot.

Once the coolant level has stabilised you can now tighten the expansion tank cap securely.

Let the engine warm up until normal operating temp, let it run for a few mins then switch it off and allow to cool.

Check for leaks around the hoses and items you've messed with and check the coolant level, top up if necessary. Remember to check coolant only when its cold for an accurate measure.

Regarding the gasket/o-ring it'll come with the new thermostat.

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So Good, Fiat Want It Back!
 
gonna tackle this on sunday morning. cheers for the advice. just constantly wary of overcooking the engine due to lack of coolant :)

Ade
 
well all done.. could have mentioned that i need to purchase some jubilee clips first :)

they were these weird ones that had no screwy thing on them. had to twist and pull and eventually snap the buggers..lol

fairly straight forward.although i could not find any bleed screws. did it the old fashioned way. heaters on squeeze pipes and ensure topped up.

had slight leak on a pipe.just moved clip further up and tightned up.

lovely and hot now and temp guage sits bang on the half mark, without moving at all while driving.

Thanks

Ade
 
AAAAAAAAAAAAAAAAAAAAAAAAAGH


The first thing i ALWAYS tell people, (do a forum search, i'm not kidding) is to tell em to get new jubilee clips.

I saw Joske had made a long post, and his posts are usually detailed enough, so didn't read or post my thoughts. Plus, i try to avoid posting right after Joske.

Unlucky on the jubilee clip front, but its quite satisfying when you replace it, and it works perfectly with new coolant and all.

Buzz
The champion of the Bravo 1.4
& now ex owner of a Bravo 1.8

gatso.gif
 
yep very satisfied now job all done and didnt have to pay garage :)

mot time on weekend, hope that goes well ?

need to get headlights aligned and hope thats all. although i have feeling rear brake pipes will show up this time. had an advisory about 2 yrs mentionin it but never popped up last year.


Ade
 

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