In most ways, the 30/24 is a better carb for a 500, or low-tuned 595---the 32/28 is a shade big. Having stated that opinion, I am fully aware that some tuners fit big side-draught Weber carbs to tuned 500/126 engines---for road use, I have never seen the point of fitting carbs that are nearly as big as the cylinder head of the engine!
I would say that you are correct, the 128 main jet is probably a shade too big for a standard 500. As a starting point, may I suggest the following:---
Main jet--------------126
Slow running jet------38 (also known, incorrectly, as the 'idle' jet)
Emulsion tube-------6747/6
Pump jet---------------40
Air-correction jet-----190
Sadly, the 6747/6 Emulsion tube is almost unobtainable, but the 6747/1 can be brought to exactly the same specification by plugging (solder?) the top 2 holes. You may find that you also have to go down a size in the 'pump' jet. If you have too big a pump jet, the engine can be quite 'woolly' when down shifting (d-d-clutching) when the engine is hot.
Making the choke on the FZD work will involve a bit of head scratching and/or a longer choke-operating cable. OR, you could totally ignore the choke lever (inside the car) and rely on using the accelerator-pump as a method of enriching the fuel mix for a cold start. I have found that a couple of slow pumps on the accelerator, followed by the count of (about) 6 before cranking the engine works well (I have a 32/28 on my 650 engine). This delay allows the fuel you have just squirted into the engine to start vaporising---petrol vapour ignites much easier than 'wet splodge'.
How are you for technical 'bumph' on the FZD? I have a fair bit, and if you would like a copy of what I have, drop me a line (
[email protected]) and I will copy out what I have a post it to you.
The best way to set any carb up is on a 'rolling road', but lacking that convenience, patience is the next best tool and a note-book to log down how the car is running as you change jets. Lastly, ALWAYS make a note of what jet you have changed and the date that you have made the change.