Technical Boot handle and number plate lights don't work help!

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Technical Boot handle and number plate lights don't work help!

andy5898

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I've replaced the boot handle and number plate bulbs on my wife's fiat 500. But still they won't work. The boot opens fine with the key but just the number plate lights or the boot handle won't work.
The number plates use to work when we got it but the boot switch never has which is why I thought time to replace the lot. But after plugging it all in still nothing. Is there a fuse for the boot lights and boot handle I need to look at too? Any ideas welcome. Cheers
 
Hello and welcome to the forum.

These are the classic symptoms of the all-too common hatch wiring fault.

Carefully inspect the wiring where it enters the tailgate (you'll need to pop the grommets out, and may need to strip back some insulation) and report back. I'd strongly recommend you disconnect the battery negative quick release before doing this.
 
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Hello and welcome to the forum.

These are the classic symptoms of the all-too common.

Carefully inspect the wiring where it enters the tailgate (you'll need to pop the grommets out, and may need to strip back some insulation) and report back. I'd strongly recommend you disconnect the battery negative quick release before doing this.

Thanks for this, I had a feeling it might be. Is this a problem which can be fixed at home or is it time for a garage?
Cheers
 
Is this a problem which can be fixed at home or is it time for a garage?

Depends on your skill level, facilities and tools. The basic choice is between soldering or crimping. You can also buy a repair kit - just do an ebay search.

However it's done, the key to a lasting repair is to use extra flexible wire for the replacement - the kind used for making test leads is ideal. Replacements made using standard auto cable rarely last more than a year or two.

Soldering provides a better electrical connection than crimping, but soldered joints are brittle and the wire can subsequently break at the end of the soldered section. If you want the best of both worlds, the gold standard is to solder in the patch wires, and then slide a preplaced hard shell connector over the soldered joints, held in place and waterproofed with a silicone sealant - but you'll need to strip back a fair way to gain enough access to do this, and stagger the patches. Done this way, the repair should outlast the car.

If you're not going to do this yourself, then I'd suggest finding an auto electrician rather than a garage - many garages will subcontract such work anyway, so better to cut out the middleman and use a tradesperson with appropriate skills.

This is a long running design weakness in the 500 which should, IMO, have been found during testing and fixed before production started. Fiat have been abysmal in acknowledging the problem and supporting those affected by it. The problem is that the wiring is bent around a sharp angle whenever the hatch is opened or closed - redesign would require the hatch to be retooled (expensive). Using a more flexible cable would have been a reasonable workaround, but Fiat did neither.
 
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Thanks for this. I've seen the replacement wiring on eBay so going to buy one of them and do it myself. Quite happy with crimping and soldering so will just take my time and do it myself. Hopefully having the better wiring it will be a one time only job!
 
Let us know how you get on, and come back if you need any more help.

Looks like I've found the culprit the earth wire has come apart. Would you replace all the wires or just re attach the earth cable with solder connectors. Something tells me I've come this far might as well replace the whole thing with a better quality one. Ta
 
Looks like I've found the culprit the earth wire has come apart. Would you replace all the wires or just re attach the earth cable with solder connectors. Something tells me I've come this far might as well replace the whole thing with a better quality one. Ta



If one has gone the others must be on the verge. You may as well just do them all.
 
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