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Old 12-04-2010   #1
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Talking Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Hi everyone. It has been long since I last posted!

I have done some "things" in my Stilo and I thougth I should share them with you. Of course the "project" is not finished, but it is close to finish...

The target of the project:
Make a car just for the circuit and have some fun few weekends...

So the condition of the car is...

INSIDE
* All the seats have been removed.
* 2 Sparco seats have taken their place.
* 4-points Sparco seatbelts.
* MOMO steering wheel.
* Removed the NAV+.
* Removed the OEM instruments.
* Full custom instrument panel.
* Fire extinguisher.
* The battery moved from the engine bay to the inside of the car.
* Master power switch.

Some photos...








TECHNICAL
* If some of you remember, there is a Garrett 25 turbo.
* Removed the 5th injector.
* Removed the OEM ECU.
* Removed the parallel ECU.
* 4 larger injectors installed.
* Haltech ECU installed.
* The electrical throttle has been removed and the "old school" wire has taken its place.
* The interior of the engine has been cleaned and enlarged (now is about 1.800cc).
* Forged pistons installed.
* Enhanced piston-springs installed.
* Upgraded camshaft.
* New metallic flange.
* Brembo 4-pot brakes (they were there before).
* Gearbox from a Punto MK1 GT.
* Custom Bilstein PSS9 suspension, fully adjustable.

I have not taken any photos yet. I will add some during this week.


OUTSIDE
* The body kit is the same as before.
* Rear Lexus type tails with black interior.
* Front headlights from a Punto MK2 with angel eyes and black interior, custom-installed.
* New paint-job (half yellow-half matte black).
* Matte black painted wheel.

The painting starts from tomorrow and will be ready by Friday. So the photo with the black color that follows, is an attempt to do something like photoshop...

Photos...

(kind of photoshop)


(the real thing - just a while ago)








Closing this post (it was about time!)...

The project will finish when the paint-job is going to finish by the end of this week. Then the car has to do slowly about 1.000km, for the new parts of the engine, and then programmed to operate at 1.5bar. We believe that the output will be about 300PS... Stay tuned!...
Likes Baldwin444, Bates liked this post
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[B][URL="http://www.youtube.com/watch?v=ydKgOCSMk00"]FIAT Stilo 3.0 V6[/URL][/B]
[B]VW Passat 2.0T APR stage 3+ AWD DSG[/B] [URL="https://www.youtube.com/watch?v=OJBRubcjG10"]video link![/URL]
[B]AUDI S5 3.0T V6 Sportback APR stage 2+[/B] [URL="https://www.youtube.com/watch?v=5O3qgtfPDqs"]video link #1[/URL] & [URL="https://www.youtube.com/watch?v=EXZyj4ro20o"]video link #2[/URL]
[url]www.stilo-club.gr[/url]
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Last edited by Nikos_GR; 12-04-2010 at 20:26.
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Old 12-04-2010   #2
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Looks impressive mate
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Old 12-04-2010   #3
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Looks cool, can't wait to see the engine pics
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Old 12-04-2010   #4
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

the matt black and yellow paint looks NUTZ 1 of tha best stilo's ive seen i was checking it out yesterday on the stiloclub.gr website how much has it cost you all nikos ??
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Old 12-04-2010   #5
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Quote Originally Posted by Adrian09 View Post
how much has it cost you all nikos ??
When I had the car for the road, I had spend around 30.000E (this extra to the price of purchase). After I got the Passat for an everyday ride, I spent another 10.000E to make it as it is going to be when this "project" will end.
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[B][URL="http://www.youtube.com/watch?v=ydKgOCSMk00"]FIAT Stilo 3.0 V6[/URL][/B]
[B]VW Passat 2.0T APR stage 3+ AWD DSG[/B] [URL="https://www.youtube.com/watch?v=OJBRubcjG10"]video link![/URL]
[B]AUDI S5 3.0T V6 Sportback APR stage 2+[/B] [URL="https://www.youtube.com/watch?v=5O3qgtfPDqs"]video link #1[/URL] & [URL="https://www.youtube.com/watch?v=EXZyj4ro20o"]video link #2[/URL]
[url]www.stilo-club.gr[/url]
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Old 12-04-2010   #6
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

I NEED those angel eyes on my stilo!!! They look amazing! How hard were they to fit?
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Old 12-04-2010   #7
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Quote Originally Posted by Mr Cousins View Post
I NEED those angel eyes on my stilo!!! They look amazing! How hard were they to fit?
This is the actual headlight...



The headlight was not customised in order to be able to change it if needed in the future. The technician used 3 points to bolt it on the car. Then he used fiber glass to fill in the gaps. Finally he used the connectors from the OEM headlights in order not to destroy the OEM connectors of the car's cable. The only thing that has to be changed, is the water tank for the windscreen washers. I put a smaller one.

Here how he masked the headlight and started building the gaps...




Here you can see the "part" that was built in order to cover the gaps. It is with matt black color.

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[B][URL="http://www.youtube.com/watch?v=ydKgOCSMk00"]FIAT Stilo 3.0 V6[/URL][/B]
[B]VW Passat 2.0T APR stage 3+ AWD DSG[/B] [URL="https://www.youtube.com/watch?v=OJBRubcjG10"]video link![/URL]
[B]AUDI S5 3.0T V6 Sportback APR stage 2+[/B] [URL="https://www.youtube.com/watch?v=5O3qgtfPDqs"]video link #1[/URL] & [URL="https://www.youtube.com/watch?v=EXZyj4ro20o"]video link #2[/URL]
[url]www.stilo-club.gr[/url]
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Old 12-04-2010   #8
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Seems like a fair bit of work but it's definatly worth it! Ill look into this further in a few months once my bank balance is a little healthier. Thanks for the ideas mate! Cars looking sick!
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Old 12-04-2010   #9
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Quote Originally Posted by Mr Cousins View Post
Seems like a fair bit of work but it's definatly worth it! Ill look into this further in a few months once my bank balance is a little healthier. Thanks for the ideas mate! Cars looking sick!
Also my technician told me that if someone get the servo motors from a Punto, they can be connected in order to adjust the height of the main beam from the inside of the car (as the OEM).
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[B][URL="http://www.youtube.com/watch?v=ydKgOCSMk00"]FIAT Stilo 3.0 V6[/URL][/B]
[B]VW Passat 2.0T APR stage 3+ AWD DSG[/B] [URL="https://www.youtube.com/watch?v=OJBRubcjG10"]video link![/URL]
[B]AUDI S5 3.0T V6 Sportback APR stage 2+[/B] [URL="https://www.youtube.com/watch?v=5O3qgtfPDqs"]video link #1[/URL] & [URL="https://www.youtube.com/watch?v=EXZyj4ro20o"]video link #2[/URL]
[url]www.stilo-club.gr[/url]
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Old 13-04-2010   #10
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

by far an amazing car. nikos when are you going to join the abarth club like alot of other greek stilo club members? i think you could get more nicer power out of an abarth engine.
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Old 13-04-2010   #11
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Quote Originally Posted by Stilatos View Post
by far an amazing car. nikos when are you going to join the abarth club like alot of other greek stilo club members? i think you could get more nicer power out of an abarth engine.
Hi Stilatos! I have already invested a lot of money for the 1.6! I am not going to start over from the begining with a 2.4 engine...

If I am going to need more power, I will put a larger turbo!
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[B][URL="http://www.youtube.com/watch?v=ydKgOCSMk00"]FIAT Stilo 3.0 V6[/URL][/B]
[B]VW Passat 2.0T APR stage 3+ AWD DSG[/B] [URL="https://www.youtube.com/watch?v=OJBRubcjG10"]video link![/URL]
[B]AUDI S5 3.0T V6 Sportback APR stage 2+[/B] [URL="https://www.youtube.com/watch?v=5O3qgtfPDqs"]video link #1[/URL] & [URL="https://www.youtube.com/watch?v=EXZyj4ro20o"]video link #2[/URL]
[url]www.stilo-club.gr[/url]
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Old 14-04-2010   #12
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

I 've got some photos of the engine as I promised...


Engine...



Turbo...



Manifold...



Air intake...



Throttle body...



Fuel injection...



Blow off valve...



Oil catch can...

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[B][URL="http://www.youtube.com/watch?v=ydKgOCSMk00"]FIAT Stilo 3.0 V6[/URL][/B]
[B]VW Passat 2.0T APR stage 3+ AWD DSG[/B] [URL="https://www.youtube.com/watch?v=OJBRubcjG10"]video link![/URL]
[B]AUDI S5 3.0T V6 Sportback APR stage 2+[/B] [URL="https://www.youtube.com/watch?v=5O3qgtfPDqs"]video link #1[/URL] & [URL="https://www.youtube.com/watch?v=EXZyj4ro20o"]video link #2[/URL]
[url]www.stilo-club.gr[/url]
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Old 14-04-2010   #13
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

That's a fine car you got there
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Old 14-04-2010   #14
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

Very nice. I was going to do the very same colour scheme that you have planned, but I ended up having to sell my Stilo before it happened!
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Old 15-04-2010   #15
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re: Ex Stilo 1.6 Turbo. Now Stilo 3.0 V6 with "some" mods.

That's rather impressive. Like the amount of work you've put in on it
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