Technical 2006 2.8JTD plastic headlamp covers?

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Technical 2006 2.8JTD plastic headlamp covers?

Crossingkeeper

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I've owned my van for just over 2 years and so have just taken it for the 2nd MOT at my usual garage.

For some reason this year the tester was hot on lights & made me change a couple of indicator bulbs. He also cleaned off the circular patch of sticky residue that has been on both van headlamps since I bought it (I assumed that this was where beam deflectors for continental driving had previously been attached)

Unfortunately this clean-up has revealed serious cracking of the plastic and googling suggests that this is a common problem if beam deflectors are stuck onto plastic headlamps. I imagine this cracking will affect the light throw of the headlamps but as I rarely drive in the dark this is not really an issue but more significantly is it likely to lead to a future MOT fail (in the circumstances he could hardly fail the van this time:))
 
I've owned my van for just over 2 years and so have just taken it for the 2nd MOT at my usual garage.

For some reason this year the tester was hot on lights & made me change a couple of indicator bulbs. He also cleaned off the circular patch of sticky residue that has been on both van headlamps since I bought it (I assumed that this was where beam deflectors for continental driving had previously been attached)

Unfortunately this clean-up has revealed serious cracking of the plastic and googling suggests that this is a common problem if beam deflectors are stuck onto plastic headlamps. I imagine this cracking will affect the light throw of the headlamps but as I rarely drive in the dark this is not really an issue but more significantly is it likely to lead to a future MOT fail (in the circumstances he could hardly fail the van this time:))

Crazing mightnt be as deep as you think, can can take out lots of crazing with cutting compounf or wet sanding but if they're not yellowed or cloudy I'd hold off. Mot tester are mainly checking aim, when the lenses get cloudy or yellowed the light gets diffused and won't pass tha aim test. If you drive up to a wall / garage door and have a nice horizontal line on dips I'd leave them alone.
For light yellowing or crazing autoglym resin might be enough to make them transparent again.
If they are badly crazed and yellowed you can wetsand them and polish them, once you do that the uv protection is gone though so you'll need to wax with a good wax to protect them or you'll be doing it again in six months (i found out the hard way on my cars). Autoglym hd seems to do the job I'm sure there are others.
 
Thanks Moodrater for that reassurance; fortunately there is no yellowing or clouding (though the cracking/crazing is through the whole depth of the plastic) so should be ok for future tests.

In fact I've now looked up the price of headlamp units for the 2002-2006 Ducato on ebay & it is possible to get a pair for under £100 so not really a problem (still remembering trying to get headlights for my Talbot:()

One seller was offering plastic headlamp covers with built in continental beam deflectors which seems a better idea than sticking anything directly onto the headlamps.
 
One seller was offering plastic headlamp covers with built in continental beam deflectors which seems a better idea than sticking anything directly onto the headlamps.


sounds sensible, (y)
I took a new'ish transit across europe with the Beambenders on , went through huge rain storm at night..,:eek:
Assume the cold water on a really hot lens must've thermally shocked it, because the cracking / crazing was awful, (n)

Charlie
 
Thanks Moodrater for that reassurance; fortunately there is no yellowing or clouding (though the cracking/crazing is through the whole depth of the plastic) so should be ok for future tests.

In fact I've now looked up the price of headlamp units for the 2002-2006 Ducato on ebay & it is possible to get a pair for under £100 so not really a problem (still remembering trying to get headlights for my Talbot:()

One seller was offering plastic headlamp covers with built in continental beam deflectors which seems a better idea than sticking anything directly onto the headlamps.

The problem is usually with the old style opaque / insulation tape / gaffer tape method, the transparent bembenders shouldn't get very hot. The advantage of the covers though is you can leave the beam benders in place and put on the cover when you need it. I think theres another thread with the fiat number.
 
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