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Cinquecento the black box's erm black box

Introduction

the black box's box- engine purchase

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photo taken from the gallery on here ill get some more up soon. not nessecerialy in the right order just what i remember

The story started back when i was 17 (now 21) when i had my first cento an 899 had far too much fun in it. Brought a second 899 for £30 did the HG then sold it.Then brought a new car and cento no1 sat on my drive looking very sad. Fast forward to the beginning of last year and i spotted an ad on here for a cento shell needed so i offer her up and swapped for my 3rd cinq a crashed yellow sporting from purf. i only was going to use parts for my now deceased 126. part of the swap also included a set of wheels and some other parts. stripped cento no3 to a shell learning a lot about how they go togeather faults etc and most importantly collecting a big pile of parts, bolts, clips i kept everything.

Of course i could never be cento-less so spotted on ebay cento no4. described as needing a new engine (big ends gone) but having some new bits and a new set of tyres. Brought unseen but it seems i did well. The big ends turns out to be only an alternator (which i had). Did the handbrake with parts i already had, lowered with new shocks and using springs off cento no3 (40mm lower), insured for a rediculous ammount and drove it around relighting my enthusiasm for these cars. once tax and mot was up there were a few problems that needed sorting so it came off the road for a rebuild.

i needed more power and this came in the from of a 1242 8v that i removed in the rain from an x reg punto (mpi setup). this turned out to have HG faliure and had never been serviced came complete with treacle oil which stank and needed old engine oil to flush it out (wouldnt move at all). I ported and polished the head from cento no3. Got the flywheel lightened and balanced with the crank assembly (4kg), put a 866 cam in and cleaned, painted replaced as much as i could.

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It was the cars turn next first was the rear. I removed everything stripped, painted with new poly bushes. I read on the forum about rear ARB and decided I had to have one so MGF bar order for £15. I cut out the centre section and welded the two halves together. I made up some plates to weld onto the lower shock mounts. To mount to the rear beam I used standard outer ARB brackets and welded them upside down so the open side faces out. The exhaust hanger was cut of and a new one from an old back box was welded on. The drop links were made from a piece of flat bar as i decided adjustables were not needed and the same bar was used to close the brackets on the beam. It all bolted up with front strong flex ARB used. The tank mountings were retapped for bigger bolts. The tank itself was bare metalled then painted although this turned out to be a waste of time. New brake lines were run. I then turned my attention to painting the underside while it was all off paying close attention to the inner rear arches. The whole rear was reassembled. I made a new number bracket and used a nos one that came of cento no3.

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hope these explain how it all works

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rear end

I then turned my attention to the front. The little 1108 was removed, ancillaries swapped to the new engine and the gearbox cleaned. The bay was cleaned and in places repainted. I put in a new rad and tested the fan and switch. The front arms were polybushed as was the ARB I made a new ARB bracket as the old one wasn't good. The ballpoint gaiters were sourced from a Massey ferguson tractor of all places brought on a whim at a local show. The shocks were treated to new top mounts. New brake lines weren't needed at the front so the brakes were cleaned and new pads and disks were put on from cento no3. The engine and gearbox mounts were polybushed with strong flex inserts. Like the rear the underside was repainted. Then it was all bolted in, the exhaust was fettled for the extra height.

The interior was next. I removed all the rear excluding the door cards. I then tracked down a pair of seats from an mx5 collected them. To mount I had modify the runners and then fabricated some mounts from box section which the seat bolts to and then bolts to the floor using the original mounting points. For front seatbelts I used the rear fabric stalks bolted to the floor. The carpet was removed scrubbed and the underfloor material removed the carpet was then replaced. Since I was now sitting a lot lower the steering column was lowered with spacers made from solid bar. The gear stick was also shortened. The handbrake came out of my 126 as it was slightly shorter than the cento on. The steering wheel was a bit more involved. This came from my 126 but had a different spline so I removed that one very carefully and welded in a cento one I had I then used the horn push from the 126 although I do have an 899 one that I can switch it to.

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8 months after I started I Moted tax etc after a few hiccups. It was worth it the car corners flat the turn in is amazing serious grin factor inducing. The interior turns out to be the best mod ever sitting with my shoulders level with the window bottoms the wheel straight into my hands no aches or pains anymore.

Enter the abarth bumpers found at my local scrappy prised out of their hands with one side skirt the other had gone AWOL and the spoiler was destroyed all mine for £30 these are yet to be fitted and are being prepped

It quickly became apparent that I was burning oil a quick thought appeared that I had snagged the stem seals when fitting so head removed a week before Stanford hall and cento no3 head was put on but when doing so I noticed that the pistons had lots of play in their bores not good how I never noticed it I do not know. So I slung it back together turning my attention to more important matters wheels. The wheels puff had given me were some revo rfx 13x6 in 4x98 fitment. So 15mm spacers ordered. Now with days to go to Stanford they needed painting so grabbed some yellow metal paint that I had slapped that on and got them fitted.

Stanford arrived the journey was good comfortable only issue was stalling at junctions and using lots of oil using 4.5 litres for 320 miles not good at all something needs to be done an abarth spoiler was collected from whitz

Up to date pics to follow and more soon
whitz managed to squeeze a 1.2 16v Punto 85 ELX fuelpump inside my houseing when he did it looked like very delicate work but whitz is the master of fuel pumps :p
 
I've still got to look at the pump but it doesn't look like that. Coolant hoses are nearly done just needs a bit of pipe. Spent tonight plastic welding the air box went suprisingly well not pretty but will never be seen so I'm happy with it. Calipers are all clean and have been painted so ready to go on. Battery is fully in not got the posi wiring done yet. I'm waiting on quite a few bits To turn up haven't sourced a exhaust mani yet I'm half tempted to cut up the stock mani and mate with a punto 75 mani that I have for temporary till I get a tig sorted to make a stainless Mani.
 
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A long overdue update. Things have been at a standstill recently been getting on with the trabi instead. This weekend hopefully is start up time. Engine loom is done ready to be installed the battery is nearly done just one wire to run. Coolants done, fuel is done. For now I'm gonna use a nasty but useable mani off a 16v cento I broke recently hopefully once my tig gets better I'm going to make my own or modify an eBay special I've got a flange nearly made up. I nabbed a nice shiny piece of 15mm stainless tubing out of the scrap bin at work which will become the new gear stick I'm going the other way this time making it around 5cm longer than the original I'm also removing the push down reverse and relocating the on stick bracket lower down at the top will be a pool ball drilled and tapped to fit so should be a lot nicer quicker action. I thinks that's all at the mo.
once it's running I'll start on the bodywork and single wiper conversion and the Abarth kit. Photos and hopefully a video to come at the weekend.
 
Still no photos or video gear lever is done much better action than the previous one want for a number 11 red stripe pool ball on top. It starts albeit very loudly as no full system yet. Panda multijet brakes have proven not very nice to fit needing 5mm spacers and some adjusting here and there nearly on then will start on fitting a better drum mechanism IMO if it works out. Made myself a front lower brace that's tucked up will make another a bit tighter up. Not long till an mot gets done and photos are taken
 
Very doubtful played with exhaust tonight not happy how its fitting so started on the single wiper conversion then managed to injure myself. I got one off the yellow 16v that I had but its the join to the cat that's annoying might have to do a bit of cutting and shutting its only a temp exhaust ill make a stainless one at work. Looks like the rain will hold off hopefully
 
Very interesting thread! Like what you did to the rear suspension!(y)

Thanks it's a big compliment coming from you with your fantastic build. I can't take all the credit for the rear suspension I took it from j33evo and adapted it to suit me. I'm changing it slightly soon by changing the connecting plates with proper drop links. Hopefully I've sourced some new wheels which ill fully polish. Will do a big update with pics once the front and rear brakes are sorted
 
Should be fine it gets fairly tight with regards to exhaust etc but I would do it another method if I was to do it again so it's not tight. It really tightens the back end togeather. For me it was fairly straight forward to do metal I can deal with I'm a welder by trade. For the welding part just leave a a nice root gap and chamfer so you've got a nice face lay a root run then bead on top if you are extra worried sleeve it but in the middle. I still have templates for the bottom shock extensions. If you bring a spare beam and a few other parts ill happily spend a day showing you how to do it. There is a white line arb kit for a lupo that might adapt to fit but never done before the rear was used because I think j33evo deemed it to be the correct thickness which interns to stiffness
 
Thought you might have done update on your car when I saw this pop up at the top of the cinq section!

Updates? Photos?!!?!

There is actually plenty of updates alot is fiddly bits but the rear brakes aren't which I'll explain once the front is done lets just say non of it is cento anymore and I've stayed with drums exhaust is on a mess but it'll work. New 14x6 lancia wheels started to be fully polished fitments wise they sit flush so I'm happy with them. For the front I'm going pgt multijet brakes will definately not work so there in a box. It's not far off actually once it's done I'll go through each bit and photo what I've done I've taken some along the way. I've prepped the Abarth spoiler and ill do the sideskirts soon I've also prepped some of the rear of the car ready fro spraying I've decided to board the rear space so that'll be done after mot
 
I'd thought I'd update this i have been doing stuff not just welding east gearman metal up! As seen before I took it down to the mot which it failed on a few bits but the main issue being was poor running no performance at all which failed the emissions as well. This has since been tracked to a faulty/incorrect lambda sensor so I replaced that and crank sensors with known good ones that I got from chras.

On driving to the mot station it quickly became clear that the gear changes didn't feel as I'd hoped which was down to my gearstick setup so. I've now removed standard undercar box and made up something to sit inside. This means that I can shorten my current stick and I've also decided to add weight/beef it up a bit (noticed tube had started cracking where it was thinner from grinding down welds) by adding a piece of 16mm solid which slides inside my piece of 20mm stainless tube so in effect I have a 20mm thick gearstick. The stainless tube I will just hold on with a 10mm bolt so it's removable for polishing. I can now run gear cables inside.

Not a setup I'd wanted but this car is quickly changing from a quick showy car to a just a quick car that I can bash round castle coombe and others on a regular basis won't be caged or buckets but other bits will change and become more extreme. I'll get some pics up soon next step is engine removal again so I can run gear cables, new brake lines and a good tidy up. I think a det 3 piggyback or standalone version is well in this cars near future ready to run new itbs/tbs on a new inlet mani which will have longer runners so heater removal a possibility.
 
I'd thought I'd update this i have been doing stuff not just welding east gearman metal up! As seen before I took it down to the mot which it failed on a few bits but the main issue being was poor running no performance at all which failed the emissions as well. This has since been tracked to a faulty/incorrect lambda sensor so I replaced that and crank sensors with known good ones that I got from chras.

On driving to the mot station it quickly became clear that the gear changes didn't feel as I'd hoped which was down to my gearstick setup so. I've now removed standard undercar box and made up something to sit inside. This means that I can shorten my current stick and I've also decided to add weight/beef it up a bit (noticed tube had started cracking where it was thinner from grinding down welds) by adding a piece of 16mm solid which slides inside my piece of 20mm stainless tube so in effect I have a 20mm thick gearstick. The stainless tube I will just hold on with a 10mm bolt so it's removable for polishing. I can now run gear cables inside.

Not a setup I'd wanted but this car is quickly changing from a quick showy car to a just a quick car that I can bash round castle coombe and others on a regular basis won't be caged or buckets but other bits will change and become more extreme. I'll get some pics up soon next step is engine removal again so I can run gear cables, new brake lines and a good tidy up. I think a det 3 piggyback or standalone version is well in this cars near future ready to run new itbs/tbs on a new inlet mani which will have longer runners so heater removal a possibility.


Dude, do the DET3, i would thank you forever, if you document the wiring down to a T :D.

Ming
 
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