Technical timing belt change

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Technical timing belt change

punto grandad

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Had a look at the belt repacement on youtube ( non timing toolkit )
by ciro cerrulo

if possible
what type of engine in the vid
what's the thoughts on this ?..

as it appears pretty straightforward
 
Had a look at the belt repacement on youtube ( non timing toolkit )
by ciro cerrulo

if possible
what type of engine in the vid
what's the thoughts on this ?..

as it appears pretty straightforward
Hello punto grandad, Would I be correct to assume from your "handle" that you are a man of mature years, just as I am? and can I ask if you have a good working knowledge engines and a reasonably well stocked tool kit? If so the following may be of interest.

Is this the Video you watched? https://www.youtube.com/watch?v=YiIXCJ7PDtw&t=214s if so the engine is one of the 8 valve F.I.R.E. family with Variable Valve Technology (This is obvious from the design of the cam pulley which has a pressed metal cover on the front and , if you look at the cam cover behind the plastic top cover, you can see the electric solenoid valve that controls the flow of oil to the pulley) This engine design, with small variations - most notably that older versions don't have the VVT pulley on the cam - is the one most often found in Puntos and Pandas. The timing belt on this engine was in very poor condition and if I took the top cover off on my engine and saw a belt in that condition I'd be hiding the ignition keys until I'd renewed it! The aux belt (fan belt in "old money") was also well past needing to be renewed. When Multi V belts start to crack up like this they have a nasty habit of jumping off their pulleys and can tear up the timing belt guards or wrap themselves round the shafts and destroy the oil seals. Ignore these warning signs at your peril.

Asking what my thoughts are on this is just too much for me to resist so, sorry folks, just can't seem to resist sticking my head in the "lion's mouth" whenever this topic comes up.

The first thing for anyone considering doing a timing belt on one of these engines is to read Andy Monty's definitive guide on the subject which you'll find in the guides in the Grande Punto section: https://www.fiatforum.com/grande-punto-guides/237966-1-2-8v-evo-2-engine-cam-belt-replacement.html Follow that and you really can't go wrong.

However when I came to do the belts on both my own Panda (2010 1.2 Dynamic Eco with "solid", non VVT, cam sprocket) and my boy's Punto (2012 1.4 Easy with VVT cam sprocket and looking just like the one in Ciro's video) I wanted to explore if it could be done without using a kit of locking tools so I set out to try and here's my post on my experience: https://www.fiatforum.com/panda/459903-beckys-timing-belt-ongoing-saga.html?459903=#post4338582

The one great "unknown" if you are not going to use the locking tools is whether the engine is correctly timed up before you start because if you don't use the locking tools then, assuming you've not messed things up totally, when you're finished the engine camshaft/crankshaft timing will be exactly as it was before you started. So if it was "wrong" when you started, you've done nothing which will correct this, so it will be "wrong" when you've finished. The problem arises because on these "later" engines the camshaft sprocket if not keyed to the camshaft, So, as soon as you slacken the big bolt in the middle of the cam sprocket (which is under the blanking plug you can see on the front of the pulley you see in Ciro's video so expect oil to leak out when you unscrew it to access the retaining bolt underneath) The timing is irretrievably lost unless you have the timing tools to lock the engine up with. By the way the VVT pulley engine is an interference design, so, get it "wrong" and the valves and pistons will get "intimate", and not in a good way.

So from my point of view, I'm very happy to do a belt on one of these engines without the timing tools BUT ONLY IF IT'S AN ENGINE I'M ABSOLUTELY SURE IS CORRECTLY TIMED UP IN THE FIRST PLACE. So I'm talking about a first belt change where I can be sure the sprocket was last tightened in the factory at original build. Or an engine I know well and have myself checked with the locking tools in the past, like our Panda and Punto, so know they are set up "right". I paid around £40, if I remember correctly - maybe I mentioned how much in that "Becky" post? - and I've seen them cheaper, so maybe worth buying anyway?

These engines are at the "simpler" end of the "difficulty" scale in the grand scheme of cam belt changes. The crankshaft sprocket is keyed so will only fit in the one position. Personally I'd always use a full kit including water pump and only from a big name manufacturer (Gates having being my preferred brand for very many years) Also carefully check crank and cam oil seals as if they show the slightest signs of leaking now's a good time to do them whilst you've got most of the "gubbins" out of the way to do the belt.

Having completed the change and with every thing "buttoned up" you may find that your first trip out on a faster road brings on the Engine Management Light. Scanning the codes tends to bring up a code related to a misfire and, of course it could be. But more likely, if you've just renewed the cam belt, is that the ECU has detected a slight difference between the cam/crank phasing. These engines have both cam and crankshaft sensors and the ECU gets to know their angular relationship to each other. A new belt, or a very slight difference in phasing when the cam sprocket is slackened and retightened with a new belt in position, can upset this phasing enough to "upset" the ECU. It doesn't know what's caused this new relationship and records a misfire code because it doesn't actually have one which exactly fits the problem it's "seeing". If this happens a "Phonic Wheel Reset" needs to be performed (other manufacturers often call this an ECU Reset) which teaches the ECU to accept the new settings as "satisfactory" You'll need either the FIAT dealer's workshop computer or Multiecuscan to do this. It's not a "given" that this will be necessary, neither our Panda or Punto got "upset" and were happy to just carry on. The big giveaway with this particular "fault" is that although it's got a "misfire" code stored, you'll be puzzled because you'll never have detected any of the driving characteristics of a misfire - ie, no uneven exhaust beat and no jerks whilst accelerating etc.

In conclusion I think I'd advise that if you are experienced and have previously dismantled major parts of engines and done timing belts/chains before so you really understand Nikolaus Otto's wondrous invention so you're not going to be hopelessly stuck if something doesn't go as you expected, then do get stuck in and enjoy every moment! But if in doubt play safe and buy the tools. Sorting out the results of getting it wrong is very time consuming, inconvenient and often expensive!

Good luck and kindest regards
Jock
 
Hi Jock thanks for a great reply ..

Lol I'm not that old ( well I don' t think so ) others may disagree ...

I do have a reasonable abundance of tools to do the job , some which are older than me
I'll get a good nosey at your very informative reply tomorrow
thanks
 
would anyone know of the part numbers for the following
08 plate 1.4 8v dynamic sport

auxiliary belt and tensioner
and for the timing belt , tensioner and water pump


thanks
 
Or simply input your reg number into Autodoc, Mister-auto or any of the other suppliers. Shop4parts deserves a mention too and you'll get some extra discount there via the forum discount code if you make even a very small contribution to the forum.
I'll be having a look at these too
thanks Jock
 
had some digging around cross referencing the parts numbers ( quite a lot )
how come some of the auxiliary belts with aircon vary in length by 5mm 1145 / 1148 / 1150 ?
does the tensioner, once set , just take up the required amount and tension to suit ?

thanks
 
had some digging around cross referencing the parts numbers ( quite a lot )
how come some of the auxiliary belts with aircon vary in length by 5mm 1145 / 1148 / 1150 ?
does the tensioner, once set , just take up the required amount and tension to suit ?

thanks
A very good question indeed. Our Panda and my boy's Punto both come up with the same belt on some sites and with a longer belt for the Punto on others. My local factor thought they were both the same length so I bought 2 and found they were direct replacements for the Panda but physically wouldn't fit the Punto. I took the old Punto belt with me when I went to swap it over but can't remember the actual size - sorry.

On closer examination the Punto's aircon compressor pulley is slightly larger in diameter and obviously different to the Panda's. I'd guess they use more than one make/model of compressor - maybe a supply issue? - and the belt length is dictated by the compressor fitted rather than the model of vehicle? Only a guess.
 
A very good question indeed. Our Panda and my boy's Punto both come up with the same belt on some sites and with a longer belt for the Punto on others. My local factor thought they were both the same length so I bought 2 and found they were direct replacements for the Panda but physically wouldn't fit the Punto. I took the old Punto belt with me when I went to swap it over but can't remember the actual size - sorry.

On closer examination the Punto's aircon compressor pulley is slightly larger in diameter and obviously different to the Panda's. I'd guess they use more than one make/model of compressor - maybe a supply issue? - and the belt length is dictated by the compressor fitted rather than the model of vehicle? Only a guess.
possibly that's where the tensioner comes into it's own by taking up X amount of play.
surely it must have a min and max tolerance of a few mm ... maybe ??
 
possibly that's where the tensioner comes into it's own by taking up X amount of play.
surely it must have a min and max tolerance of a few mm ... maybe ??
You'ld think so wouldn't you. One of my favourite suppliers are Shop4parts (S4p) https://www.shop4parts.co.uk/ I've bought both spares and service parts from them and they've never sent me a wrong part. Some of their brand names are Italian - "Original Birth" for instance - and I was highly suspicious at first but I need not have been. Everything they've supplied has been of good quality and well priced. On a number of occasions I've been unsure and 'phoned for advice. The phone seems to be always answered by a Mick or Mike, I like to fantasize that there are all these Micks and Mikes lined up alternately ready to answer their phone! Oh dear, I really have lost it haven't I?

However whenever I've rung I've been very well received and they've taken great care to ensure I'm getting the right part. Don't be afraid to give them a ring and mention the forum and remember a small donation to the forum allows you to use the forum discount code with them also. Last time I ordered, spend over £25 and the shipping is free. These guys really know their Italian cars - by the way they seem to stock, or can get, a lot more than they list on their site and often have parts not listed under individual vehicles. So if you can't find it on their website listings it's still well worth a call.
 
Having a look through some posts and noticed about misalignment while replacing the rocker cover as it obscures the oil supply hole ( something like that ) ....
As other posts don't mention this being an issue
 
Here's my kit of locking tools for doing the belt the "official" way:

P1100058.JPG

The black large plate is for cam cover alignment. It looks like this if you turn it over:

P1100059.JPG

The big "dowel" or "spigot" (whatever you want to call it) in the middle fits into the hole in the end of the cam cover/cylinder head which is blanked off by the coil mounting bracket - this hole was where the distributor picked up it's drive on the old engines before they used electronic wasted spark coils. The smaller holes round the outside are for fixing bolts which screw into the head and cam cover and hold it in place while you tighten down the cam cover bolts. I'd assumed this ensures the cover is correctly aligned for the later engines which have their cam sensors on this end of the cam thus achieving the correct air gap for the sensor ?(my boy's 2012 Punto has it's sensor here whereas my 2010 Panda has it on the sprocket end) I suppose it will also ensure the oil hole in the head is correctly aligned with the hole in the cover - I didn't think of that.

In practice I doubt if it's that critical as there is very little clearance between the cam cover holes and the wee 6mm bolts which hold the cover down. So, even if you try, you'll not be able to misalign it by very much?
 
Can I also recommend that if you are removing the cam cover you buy a new gasket for when you reassemble it. Also, you will find that some gaskets come just on their own and some come with the four little rubber rings which seal the oil supply drillings between the head and cam cover. I strongly recommend getting the one which includes these rings. You will likely get away with reusing the old ones if you've no option but may not achieve such a good seal as using new sealing rings and this supply runs at pump pressure so maybe 40 psi or so? More importantly though, new seals may reduce drain down when the engine is not running.
 
Well ... because it's so nice yesterday and today
timing belt successfully changed
lined up the notch in the bell housing inspection hole ( only to find another smaller notch later once almost re-assembled )
using the tippex method , marked up the old belt to fixed points on block the crank and cam pulleys ,
transferred the marks to the new belt ( counting the teeth to make sure I wasn't out a tooth )
rotated by hand a few times and did freak a bit when the match marks didn't line up after rotating by hand a good few times
did find the aux toothed pulley bolts ( the sockets used to slacken the bolts and to stop the crank turning, interfered.. wee bit DIY grinding of the socket to let both fit was required ) ... specialised tooling NOT modified lol

went for a 30 miles round trip spin .....all good

just to re-fill with proper coolant before it gets frosty
 
transferred the marks to the new belt ( counting the teeth to make sure I wasn't out a tooth )
rotated by hand a few times and did freak a bit when the match marks didn't line up after rotating by hand a good few times

That one does make you sweat the first time you run into it but after you stop panicking and think about it for a few minutes you realize they're not going to line up again for many many revs,
 
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