Technical FIAT FIRE gearbox mysteries

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Technical FIAT FIRE gearbox mysteries

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Warning! Seriously boring thread ahead.

I have learned a lot about the FIAT way of doing things and which parts between the models are interchangeable and which are cheap upgrades etc., but the gearboxes seem impossible to pin down technically.

Seasoned FIATers will know that there are broadly speaking two types of 6 speed FIRE boxes, the early and late (current) types, aka C513 and C514 respectively. I'm interested in the later type for my Panda project. I want a sixth gear with a really nice high ratio for really relaxed motorway cruising, but the rest of the gears are good. I currently have a 5 speed with a high 3.4:1 FD. As the 6 speed box has very nearly the same ratios as the 5 speed except for 5th and 6th, it sounds like I can put my long diff in a GP (4:1 FD) 6 speed box and job's a goodn'. Reality is I need to use a matching 6 speed layshaft as these have the FD pinion on them and they need to be paired up correctly.

So onto my point: If you read the various eLearn info apps, you will see various different FD ratios for six speed boxes depending on spec. Sporting models generally being lower. Same gearbox, but different layshaft and crownwheel. So I thought I would have a look at ePer for different layshaft part numbers to pin down how they are used. There is only one part number for every six speed box of every FIRE model. This simply can't be true. You can't create the correct ratios with the same pinion.

This non-existent part issue is currently plaguing people who bought a Quaife LSD in the group buy and are looking to fit their crownwheels to it. They open their boxes to find the design makes this not possible. They then look on ePer and there is no satisfaction. You can't buy the crownwheels or diffs without crownwheels used on most FIAT FIRE gearboxes. Just one part number given. Eh? Another example is the first gear of six speed sporting models is longer than any other box. Great idea. ePer says there is only one first gear for all models, so how do they achieve this? More un-buyable parts.

1) Is there a logical explanation for all this?
2) Can you remove the FD pinion from the layshaft of modern Punto/ GP Punto boxes, despite what the diagrams will lead you to believe in the same way that you can separate modern crownwheel/differentials despite not being able to buy separately?
 
When I did the cam belt on my HGT I had to ring Shop4Parts for help in getting the right parts (its a 188 engine in a Mk2 shell). They were very helpful and went to a lot of trouble to be sure I got the right bits. They import direct from Italy so might be able to help or at least point in the right direction.

On the really high gears issue, it might not be as good as you imagine. Back in the 1980s I built a kitcar with an MGB 1.8 B series engine. The BL box was rubbish but I came across a Vauxhaul overdrive box (4 + OD) that used an identical clutch. I had access to machining facilities so could make the new box fit.

Getting to the point, the overdrive took the top gear ratio so high that I was actually using more fuel. I ended up with the lowest ratio back axle I could find (from a van) and now had the best compromise - very low 1st and a top that was only a little higher than standard. This gave the best fuel economy and acceleration was good too.
 
The sixth gear will take my 70MPH motorway RPM from 3300 to 2800. The high torque range in these engines is 2-3000RPM. I can't see how I'll use more fuel. I have 165BHP/tonne, so not worried about pulling the gear. I would like a taller first gear because it is over far too quickly once you have upgraded the power significantly in any car. The Punto Sporting/GP/500 sport/new Bravo/Stilo Sporting six speed boxes are perfect for me in all respects apart from the final ratio. I going to ring Shop4Parts. So far, every specialist I have spoken to knows pretty much nothing about the internals of FIAT gearboxes and most have their facts wrong about which boxes are even used on different cars.

The fact is, very few people muck about with them either for repair or for deliberate modification.
 
Gonna keep an eye on this one, my 5pd sporting has crap ratios for the motorway, I'm usually at 4/5000RPM. Always wanted to go the 6spd route but as has been said, it's not exactly cut and dry with these boxes!
 
Gonna keep an eye on this one, my 5pd sporting has crap ratios for the motorway, I'm usually at 4/5000RPM. Always wanted to go the 6spd route but as has been said, it's not exactly cut and dry with these boxes!
You can easily get a high FD for your current gearbox and get that under 4000RPM. 5 speed gearboxes are well catered for in terms of parts. Probably cheaper to just buy a second hand one with the right ratios as prices of 5 speeders are good.

BTW, Shop4Parts said they "don't have a clue", although they were as pleasant to talk to as ever.
 
hmm... might look into that. my 1st is a little too short for my liking, higer FD should cure both. it'll need some more torque for that tho as it's pretty gutless until the cam kicks in a 3500. supercharger here I come! :D
 
Is the diff considered the final drive, or the final output of the gearbox? Can you get different ratio diffs and how do you know what ratios you have without counting teeth? Presumably it does, but does the stamp on the gearbox decode to tell you these ratios, or do you need to just look it up?
 
Is the diff considered the final drive, or the final output of the gearbox?
Don't know. You can't have one without the other though if you know what I mean. In my posts I considered the FD the crownwheel and pinion ratio.

Can you get different ratio diffs and how do you know what ratios you have without counting teeth?
I have counted the teeth on mine, but knew what mine was before because of the model and version of car it came out of.

You can get a few different ratios in 5 speed boxes, I have only seen written evidence of 2 six speed ratios- 3.4:1 and 4.1:1. All the exact gear ratios and calculated final drives are provided in the FIAT eLearn electronic manuals. For example, in the 500 manual it states that the 1.4 16v 'pop' models have a 3.4:1 differential ratio and the 'lounge' and 'sport' models have the normal 4.1:1 ratio. They both otherwise are the same 6 speed box. With this in mind, I would do well to just find a crashed 500 pop with a 1.4 16v engine as that is exactly the ratios I want. However, that is easier said than done and I also have agreed to purchase a very good condition Grande Punto box with about 8k on it. I'm picking it up tomorrow, so will find out the answer to whether or not the pinion gear can be removed from the layshaft. Predict very not.

Presumably it does, but does the stamp on the gearbox decode to tell you these ratios, or do you need to just look it up?
I don't know. Don't know where you would look up the number actually. Looking up the model in eLearn works for me. If you have experience of lots of FIATS, you can pretty much tell which ratios a box has got by driving the car, factoring in wheel size. There aren't that many combinations for any given model.
 
1) Is there a logical explanation for all this?
Seems not.

2) Can you remove the FD pinion from the layshaft of modern Punto/ GP Punto boxes, despite what the diagrams will lead you to believe in the same way that you can separate modern crownwheel/differentials despite not being able to buy separately?
No. Just cracked open a six speed GP box.

Hope this conversation with myself helps someone else.
 
Oof. I just bought a C514.13 six-speed out of a Punto Sporting so as to have it shipped to Canada and scavenge the 3rd, 4th, 5th and final ratios for my tall-geared North American-market 500 1.4. I guess my best-case scenario for the shorter final drive, then, is to have a specially machined layshaft? Yikes!

The six-speed won't fit between the 500's frame rails, so that's not an option either.
 
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