Thought i would do this little guide when i decided to change the lower engine mount on my 2004 1.2 8v panda.
symptoms of worn mount:
excessive rocking of engine when in gear and lifting clutch.
clunk or thud when in low gears on over run (throttle off)
juddering in reverse ( especialy up hill )
clutch judder
any of the above can be sign of worn mount
new one cost £25 off fleabay
it could be done on the floor but better on a ramp or car ramps ( my method )
Having done one on my punto last year thought this would be easy, turned out harder.
the mount is held in place by 2 bolts (see pics) one captive into the subframe the other through the gearbox with nut. dont worry about supporting the engine as it is held by the other mount and you will need to rock engine to get new mount in.
TIP: undue / loosen all the bolts before you remove the mount bolts as engine will move when you are struggling with any of the others.
both undid easily but the problem i had was that the front one could not be pulled out due to the exhaust flexi joint being in the way
2 choices here 1. remove the exhaust ( not a easy thing to do with old exhaust or on your back on the floor)
2. remove the support bracket bolts and drop bracket down ( as the bolt was clear of the gearbox and was held by the bracket) once dropped down the bolt comes out under the exhaust.
the bracket is held by 2 bolts ( one with nut through gearbox - came out ok ) the other i had problems with is captive in the gearbox bellhousing. would not move with gun or long bar so i ended up using the jack method get good spanner on it and put trolley jack under other end of spanner and jack up using the weight of the car to undue the bolt. took a few attempts but finaly there was a crack !! ooops bolt snapped off. !!
anyway now bracket could be lowered and mount bolt pulled out, new mount fitted and all bolted back into place
no way to repair broken bolt or room to drill out so just left it as support bracket held by other bolt hopefully ok
new mount in place even though didnt look any better condition than the original it has made a lot of difference
no more engine rocking or thud on overrun.
hope this helps someone thinking of doing it in future
symptoms of worn mount:
excessive rocking of engine when in gear and lifting clutch.
clunk or thud when in low gears on over run (throttle off)
juddering in reverse ( especialy up hill )
clutch judder
any of the above can be sign of worn mount
new one cost £25 off fleabay
it could be done on the floor but better on a ramp or car ramps ( my method )
Having done one on my punto last year thought this would be easy, turned out harder.
the mount is held in place by 2 bolts (see pics) one captive into the subframe the other through the gearbox with nut. dont worry about supporting the engine as it is held by the other mount and you will need to rock engine to get new mount in.
TIP: undue / loosen all the bolts before you remove the mount bolts as engine will move when you are struggling with any of the others.
both undid easily but the problem i had was that the front one could not be pulled out due to the exhaust flexi joint being in the way
2 choices here 1. remove the exhaust ( not a easy thing to do with old exhaust or on your back on the floor)
2. remove the support bracket bolts and drop bracket down ( as the bolt was clear of the gearbox and was held by the bracket) once dropped down the bolt comes out under the exhaust.
the bracket is held by 2 bolts ( one with nut through gearbox - came out ok ) the other i had problems with is captive in the gearbox bellhousing. would not move with gun or long bar so i ended up using the jack method get good spanner on it and put trolley jack under other end of spanner and jack up using the weight of the car to undue the bolt. took a few attempts but finaly there was a crack !! ooops bolt snapped off. !!
anyway now bracket could be lowered and mount bolt pulled out, new mount fitted and all bolted back into place
no way to repair broken bolt or room to drill out so just left it as support bracket held by other bolt hopefully ok
new mount in place even though didnt look any better condition than the original it has made a lot of difference
no more engine rocking or thud on overrun.
hope this helps someone thinking of doing it in future