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Panda (Classic) 3 Sisleys and a 'HOLE' lot of TLC

Introduction

So this weekend has been a rather busy one. After an impromtu ebay purchase, me and the old man made three 180 mile round trips to Gloucester to retrieve three Sisleys in various states of neglect.

1 red H reg with 95k on the clock and 2 blue F regs with 60 and 65k on the clock.

All have been off the road for quite some time and there are no documents to accompany them, but at £600 i thought it was a bit of a steal.

One of the blue ones has taken a nasty hit, and the sills are completely shot so the body is a no go. It still has the engine, gearbox and running gear. The other has a taken a shunt to the front left wing but with a strong amount of tlc could pass as a rough and ready green laner. With no gearbox and a pretty sad looking engine, i'll likely use the crumpled blue as a donor. Saying that all of the cars are non-runners and without having had a proper look im just speculating.

Now the red one is definately a feasible project, with 'fairly' solid sills and no major dents in the body work (despite the awful doors) she looks to be the bread winner of the lot. The inside isnt so 'wild' either.

The majority of the weekend has been spent loading, transporting and unloading, as well as cleaning out the garage for the new inhabitants so ive only managed to take a handfull of photos.

So the basic plan is to leave the red one for the time being, since she is the least desperate and doesnt look so much of an eye sore on the drive. My priority for now is to strip the blue without the gearbox and assess the body properlly to decide whether she is a keeper or not. If so ill be spending some time on the welder, scraping all of the broken bits and stripping the second blue for all of the useful parts (not keeping my hopes up though).

I'll try and keep the thread up to date with the work and have some more detailed pictures up next weekend after ive gone over the body with a screwdriver and hammer :D
3mm plate laser cut and bent for 50mm drop on the leaf spring mounts.

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The plan was to use bar to add stiffness using the original mounts.

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Snapped into place beautifully

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Sadly there has been a miss measure and the leaf springs won't fit. Only had a 9mm rad tool on the press and the internal rads on the bends sadly take up a little too much space.

Modifications to be made tomorrow...
 
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Had to open up the new leaf spring mounts to flatten out the internal radius. Additional plate was then welded between the two sides to add stiffness where the original bends were.

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Leaf spring now fits nicely. Will finish the installation tomorrow as I'm waiting for the hammerite to dry.

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30mm axle spacers made from box section

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Thinking of maybe adding two for 60mm [emoji48]

Rear disc brake conversion plate made. Had to mount the disc brake upside down in order to accommodate the handbrake cam. This will mean having to drill and tap a new bleed nipple in the caliper for effective brake bleeding. Hand brake cable will also have to route underneath the axle.

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Front panda discs with carriers and calipers from a Stilo. Fit nicely within the original 13" Sisley steels.
 
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Springs wire brushed and painted with hammerite

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New axle seals, thanks to kolza for supplying them.

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Question:

Should there be a gasket behind this washer? I can see it would be open to oil behind which could weep through the spline.

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Input shaft bearing looks in great condition.

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Haven't looked at the others but there are no alarming sounds coming from the diff, all runs smoothly. Any experience with poor bearings in the diff? Which are susceptible to go first?
 
If you didn't take one out there is nt one! Don't forget to pack the cleaned taper bearing with grease not copper grease
 
Don't fill with oil we need to build everything up first as it's upside down oil will run out
 
Well here we go again getting carried away with things. Decided to make a new control arm with a 40mm lift IMG_1486930561.902843.jpg made one from 2 arms then added 13mm gusset to the rear looks the part stronger than the original
Then the dust guards / backing plates for the rear discs with the carrier also manufactured ,almost there now with the rear axelIMG_1486930893.398356.jpg
 
Hey ad. You've fitted the disc guard in reverse or l /r
 
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