100HP9.jpg

Panda I got myself a 100HP - Finally!

Introduction

Hello Fellow Fiat fans.

I just got myself a 100HP - Finally! I have been looking for at least 3 years, and the last year looked very hard.
They are hard to come by in Denmark, and often fetch too much money. The word is that that just over 30 cars got imported, so as you can imagine, it's not often one comes up for sale.

I got lucky, and spotted an add for a very cheap one almost immediately. It was by far the cheapest one i had seen for sale, and the wording in the add didn't exactly make a good case for the car. It was described as being basically a shed, that needed restoration, and there was no mention of all the repairs that had been done, for example two brand new front calipers, and a new Varta battery. The mileage was lower than advertised, and the MOT ran for 3 months longer :confused: :p








It was owned by an older couple, and their son was selling the car for them. He was very helpful all the way through, and sent a lot of pictures (the add had only 3). Still there were many unknowns, and you just never know until you drive a car do you? As I had to travel 5 hours by bus and ferry, and drive it home again, I had to really want the car badly, but I just didn't. I had planned to go early saturday, but got cold feet, and dropped it. By sunday, the regret set in badly, and to my surprise it wasn't sold yet. So monday after work, and a trip to the dentist, off I went.

I had made a bid over the phone, to knock the price a bit. As i started to inspect the car, i found that all tires were worn completely down, the exhaust was rusted away, the fogs were blind, the left rear light busted, a rear wheel bearing had gone, and so on and so on. This was on top of all the things I knew before hand. I said to the son that I was sorry, but I could not stand by my offer at all, and that I was sorry for wasting his time. I could finish my inspection, and make an offer, if he was interested. He was ok with that, and I ended up making an offer 2/3 of the price i had made over the phone.

Then it was time to meet the parents, and going into the house, it was like stepping into a time capsule. The house was built some time in the 60s I guess, and everything looked to be from that time period. Don't get me wrong, it was very nice to be there, and I really enjoyed their hospitality, but I would never in a million years have guessed they drove a 100hp. I was offered coffee, and sweets, and I started explaining the state of the car, and finally made my offer. After 5 seconds the wife said, "ok, we will do that", and then that was a deal - Sweeet!
After all the car deal stuff was done, we had good chat, and I was offered a meal before the long drive home.
It was just one of those very pleasant experiences, meeting good polite people, and a deal where everybody was satisfied.

I was allowed to take a picture of the family with their 100HP, which I thought would be a nice thing to have, to remember that day.
So with a big smile on my face, I started the long drive home.




I have never bought such a healthy car, that need that much work before. For its relatively high milage it is in very nice condition, and it shall be saved, and be loved half to death just like my other Panda which I still have (https://www.fiatforum.com/members-motors/436690-my-new-panda-newbie-saying-hello-denmark.html)
Better to keep Pandas in pairs, so they have each other for company :D

20191119_143804.jpg


So to finish this off lengthy post a few observations about it so far:
It's quicker than I thought, and especially 2nd gear is a hoot <3, and it's more economical than I thought, especially on the motorway. I'm also surprised how totally different it feels compared to a 1.2.

I have started making a shopping list, and looking into what parts to get, but I need your opinion and you help with a few parts. Hope you are up for that :)

Have a nice weekend!
@Sheddi
135/80r13! Never heard about that That´s the same tire as a Fiat 127!

@A3jeroen
Good to know. I have a set of 13" winter tires I was hoping to use temporarily.

@jrkitching Thank's for backing A3jeorens claim about the 13". No need to think about those anymore then.

@rmjbn1
I couldn’t agree more! I’m not convinced by this idea that adding more electric toys to a car makes it more 'luxurious' and 'sophisticated'.

You hit the nail on the head there. It's the reason why electric cars like a Testa will not save the planet either. Planned obsolescence is really going next level these days.

Overall, like you I prefer a tent, but popping the boot open and looking out over the sea whilst lying in bed was rather fine. Caterpillaring out to make coffee over a gas stove in the wind was a bit less glamorous, so we won’t mention that.

Lol! I know what you mean with the view in the morning - THAT is luxury to me!
I won't be mentioning that I managed a full bodywash/bath inside my Panda either, when I was camping :p

Yeah, you’re right, the fake diffuser is a bit silly. Not as bad as some though. I remember the first time I saw one of these.

Attachment 204989
Plastic fake air intakes to… what exactly? I had to go and sit down.


Hahaha, you´re funny guy :D I was luckily already sitting down when I saw a picture of the new Audi S6 exhaust :yuck:
What exactly indeed!

9251f8f5a0606400ee10187a1f41ebcd.jpg

What makes me tolerate the Panda bodykit (and like a bit too), is that it was made a bit tongue in cheek. It makes me smile when I look at it - can't wait to see what happens when I get to drive it every day too, without the thought of a snapped timing belt in the back of my head!

I like to think they’ve stuck to the original concept of the hot hatch by keeping it light and not adding too much power, but just making sure it handles and stops well.

True! It's why I am attracted to it as well. It's a very commom misundertsanding that you need loads of power to have fun. There's a threshold for the amount of power versus funfactor. Too much power will spoil it, and take the "sport" out of driving. The 100HP is classic hot hatch in spirit. You have to use the gearbox a lot to get speed out of it, because the engine only perform at a high and relatively narrow rpm range. Love it!

@DaveMcT My heater is working correctly at the moment. The most annoying feature is how it refuses to blow air on the screen until the engine has warmed up a bit. Every day I have to suffer severe misting or fart about with the push buttons to rev up the heater fan. Total crap IMO
Hmm, is that on auto? My aircon doesn't work, so I keep that off, and then the heater just works like a normal manual heater, and it remembers the last settings too.
 
Last edited:
Update time.

Last weekend I had gotten most of the parts, and all of them were right, but some had been substituted by other brands. My Meat&Doria airfilter, Valeo oil filter, and Valeo rear brake pads had been substituted by "Stark" branded ones. Still debating whether to return those parts. What do you think?
I bought almost all my parts on Autodoc btw. A huge german parts company, that sells all over the world on a lot of websites. Super cheap, and well packaged, but took 10 days to arrive, and the substitution is the reason that I probably won't be dealing with them again.

After getting my mx5 off the jackstands, and rolled to another building, I cleaned my garage to get a fresh start for the Panda. I also set some mouse trapps, as there had been a party going on since I was there last :yuck:
Since then, I have had a at least two traps to empty each time i went to the garage.

I started off with something easy and enjoyable, so the Fogs were first. The bolts were rusty, but other that it was a straight forward job. I had to use two washers behind the fog bracket to eliminate a small gap between the hole in the bumper and the fogs. I chose "TYC" branded ones, and they turned out to be decent. They have glass lenses even! Tried out some yellow vinyl too.

20191207_170834.jpg 20191207_170915.jpg

Then I changes the wipers to some nice Bosch ones, and the rear one got the wiper rubber itself replaced.

20191207_171235.jpg

The sparkplugs got renewed. I chose the NGK v-line ones, but I'm still unsure what they offer besides the normal ones. They were ripe for a change to say the least. The same could be said about the airfilter :eek:

20191207_163925.jpg20191207_160345.jpg20191207_160357.jpg20191207_160426.jpg

Next came the thermostat. I got a Meat&Doria one. Looks good but sadly it lacks the little bleed metal thingy to let out air bubbles. Had I known I would have chosen differently. Draining the coolant wasn't too bad. I took a chance on the quick connect at the bottom of the radiator, and I managed to wiggle it off without breaking it. All new jubelee clips too - in stainless ofcourse :p

20191207_192331.jpg20191207_192343.jpg20191208_134331.jpg

The expansion bottle got a clean too. It wasn't too bad, but it had some sediments at the bottom, and some discoloration. I cleaned it out with a brush, and some hot water, strong soap, and citric acid. After that I tried bleaching it with chlorine, but I didn't have much much success. I have had success with it before though. I will buy some other stuff later, and let you know if that had any effect.

20191207_154845.jpg20191208_141918.jpg20191208_143526.jpg20191208_143532.jpg

Update to follow soon. I did get a lot further last weekend, but now I better get out to work on it again. It's already one o'clock here, and I'm still in my pyjamas :D - Gotta love weekends!

P.S. Thanks for teaching me how to insert pictures the proper way rmjbn1. That worked a treat!
 
Last edited:
Good to see the old girl getting some proper TLC - she deserves it:). Congratulations on making it out of your pyjamas and into the garage on a Saturday in December - I'm impressed! Hope you're warm enough in your garage. I like the yellow lenses on the fogs - gives it a bit of an endurance sportscar vibe.

Now, as for this:
Capture.JPG
Gosh. The mind wibbles. Then folds in on itself, and finally collapses. I don't even understand what's going on there. Are those fake cup holders on the back of that thing? Now I'm confused. Never mind a sit down, I think I'll lie down in a dark room till February.

A bath in a Panda?! I don't think my poor brain can take any more. Or is that like a cat bath? Where you lick yourself all over? If so, yeah, that's fine, that's what I do when camping too. Another reason why you should either camp alone or with a loved one - never a friend...

Yeah, I'm not convinced by electric cars either, personally I think hydrogen sounds a better future solution. OK, if you live somewhere where local air quality's an issue and you really need a new car, then electric's worth considering at the moment, but otherwise I think the best we can do for poor ol' mother earth is keep our old cars running well for as long as possible. Which is why it's great to see your 100HP getting a new lease of life.

Thanks for the great update, looking forward to the next installment!
 
Last edited:
Yeah, I'm not convinced by electric cars either, personally I think hydrogen sounds a better future solution.
The structural problem with most renewable electricity - wind, solar, tidal, wave etc. - is that the generation happens when nature decrees it, not when humans want it. So you need some way of smoothing out the peaks and troughs.

Currently that's mostly batteries or pumped storage hydroelectric. Batteries are big, heavy and have a very low energy density compared to hydrocarbons, while there's only so many places to build pumped storage and they're mostly in use already.Hydrogen is a step in the right direction but there are better options in development.

Audi have a pilot electricity-to-methane plant running in Germany:
https://www.audi-technology-portal....lity_en/audi-future-energies_en/audi-e-gas_en
https://www.audi-mediacenter.com/en...-standard-80-percent-lower-co2-emissions-7353
This takes surplus electricity, uses that to make hydrogen, then combines that with carbon dioxide from a co-located biomass-fuelled power plant to make methane. The methane can be pumped into Germany's natural gas grid or used to fuel CNG-powered cars (with mostly-conventional internal combustion engines).

I guess (and this is largely speculation on my part) the next step would be to do the same sort of thing but make methanol, or another combustible fuel. This will allow the current liquid fuel distribution systems etc. to be used, a bit like the switch from leaded petrol to unleaded was done 20(?) years ago.

The energy efficiency isn't currently great, but if we're going to switch to renewable power there's going to be lots of generating capacity going spare (think of solar in the summer months, when there's much less need for heating). We could still be filling our tanks at filling stations well beyond the zero-carbon cut-off date.

Way off-topic, if you're interested in seeing how the UK power grid is doing I recommend Gridwatch:
http://www.gridwatch.templar.co.uk/
 
The massive problem is cost and thermal efficiency from end to end. Hydrogen is a wasteful fuel which is not outweighed by the small load smoothing effect it might have.

Disadvantages of renewable energy systems rarely are almost never discussed. The biggest being very high cost exacerbated by being idle for 80% of the time.

By far the biggest killer of people the biggest polluter and the biggest CO2 emitter is coal. The only way that will ever be stopped is by making clean, cheap zero CO2 power available on demand. Even better if it could be used to replace the existing coal fired boilers.

I get flamed for making this point but we do have that technology. Google "Moltex Energy" and watch Ian Scott's videos. Yes its nuclear power. Its' not a rehash of old expensive systems and it has very little in common with Alvin Weinburg's MSRE from the 1960s.

It's happening in Canada. The only thing stopping UK moving ahead is the regulatory process full of road blocks with any movements going at a glacial pace.
 
@rmjbn1.

Thanks, I am pretty comfy in my garage as long as it's not too cold outside. I really like the yellow fog(s) too, and it will add a bit of color to the rather conservative grey.

Haha, yeah, the s6 exhaust is one of the hard ones to swallow.

Can't even begin to think of a response to the cat bath thing :D
Thanks for a good laugh though!

Keeping old cars going also makes sense to me, and I'm glad you think that too. It's not "the solution", but definitely less wasteful than buying new, (not that it's an option for me at all though) + it's good fun, and saves the wallet some pain as well :)
And thanks for the kudos, it helps to keep the motivation going.

@Sheddi and DaveMCT

Thanks for the input. I will check some of the things out that you mention.
No doubt we have a problem on our hands that need solving. To be honest I don't think technology has the answer (and will get there in time). I think we have to live differently, and compromise on things like transport and travel. I also believe that we have to reduce how many people live on this earth. Not an easy topic at all!

__________________________________________________________________________________________________________________________

So on to my 100HP.

There was no putting it off any longer. The timing belt change was waiting, and I had to get stuck in. I knew this wouldn't be fun job, and I was right. Luckily I had no time pressure, as I still have my other good old Panda 1.2 to get me places.

So after preparing the garage, and doing some easy fun stuff on saturday, I wasn't looking much forward to sunday, but I did get off to a good start.
I had just gotten a gas bottle refilled for the heater, so the garage was toasty warm, and I was served coffee and goodies by the lady I rent the place from (y)

20191214_153912.jpg

Taking things apart wasn't too bad either. Only one frozen bolt, so that was better than expected. It's tight in the engine bay, and the engine mount was the worst, as the bolts are to long to take out. but by both elevating and lowering the engine (a lot) with a floor jack, I got it in the end. I didn't take apart the exhaust by the flex pipe, as I'm changing my exhaust soon. If you care about your exhaust, It would be a very good idea to do this. Also remove the rear gearbox dogbone mount as you will twist it above the limits.

I had to remove the auxiliary belt tensioner as well to get to the small bit of rust that was hiding behind it on the chassis leg.

20191208_173253.jpg20191208_183844.jpg20191208_182243.jpg20191208_183857.jpg

I forgot to take pictures of the finished product, but I gave it salt neutralizing spray, then neutralized that with water. Blow dried, and followed by a rust converter, and epoxy mastic.
The products I use are from rust busters in the UK, and I have used the stuff on my Mx-5 too. The degraser is awesome. The salt remover you just have to trust, as you have no way of knowing if it works. Same thing with rust converter, although you can see the metal change color to deep purple. The epoxy mastic is easy to work with, but how well it keeps rust away, only time will show. It gets some nice reviews on the webs though, and is 2k unlike POR15. I will follow it up with some cavity dinitrol, when spring comes around.

Back to the bleeping timing belt :p
I studied and researched the timing belt change a lot, and I recommend you do the same if you want to change yours. The 16v fire engine is special, as you need all 4 pistons to be in line, and not piston one at TDC as is usual practice. You also need to loosen the camshaft pulley! You will come across some rubbish advise suggesting otherwise, and someone thinking they know what they are doing, and did this without tools :nutter: Ignore them, and get a tool set - it'a a must!

I read that people got quoted as little as 200£ to do this job. That would be incredibly cheap if done correctly, so please make sure the garage you use have the right locking tools, and won't do the job in the traditional way! I will try to save you some time:

I followed this very nice but incomplete guide:
https://www.fiatworkshop.co.uk/fiat_500_1.4_16v_cam_belt_water_pump_replacement.shtml

I also downloaded elearn for a stilo 1.4 16v that has a complete guide to the belt change. It's a smidge confusingly written, but together with the above guide, it will make sense. Sadly I lost the link, but it wasn't hard to find.

The tool kit I got from demon tweeks. It's a draper 32802. It pretty well made, but had its flaws too, but more on the later. It's not exactly cheap at 45£, especially sine draper stopped producing it, and the replacement kit it twice the price! Again, I can't stress enough that you need locking tools for this!

I will not write a complete guide, but here's a few photos of the procedure:
My engine timing before i loosened the old belt. No idea what this is in degrees, but it's several degrees out of timing. This is not necessarily not an indication of a badly done job, but could be the cause of a loose belt as well. Part of the locking tool kit are these threaded pipes that you screw into the spark plug holes on cylinder 1 and two or 3 and 4. You then insert metal rods, and these are supposed to line up to make sure all pistons are in line, and the engine is correctly timed - mine was not.
Also pictured below are the the locking tools installed.

20191208_170231_HDR.jpg20191214_162354.jpg20191208_170611.jpg20191214_163200.jpg

The belt after I removed it :eek: The belt was very loose as well. I was ripe for a change as you can see.

20191208_172920.jpg20191208_172930.jpg

The water pump was next, and it was time as it had a bit of play in the bearing. My engine had the newer "t-jet" type installed, bit I decided to downgrade to the one with a a smaller impeller as it left the factory. It should be more than adequate, and should save a tiny bit of fuel as well ;)
The Fiat mechanic doing it the last time was a bit of a slob. It was leaky, in spite of using all the silicone sealant in the world :rolleyes::D Before removing it, I cleaned everything behind the timing covers.

20191208_191940.jpg20191208_192257.jpg20191208_192307.jpg20191214_175836.jpg

I took the stud out of the block, to better clean the water pump surface, and I'm glad I did. I really took my time, and make it squeaky clean, and I also used silicone remover to make it completely oil free. I used plastic padding "gasket" for installing the new pump.

20191214_175930.jpg20191214_182921.jpg20191214_183741_HDR.jpg

Before installing the new pump, I tested the fit, and I couldn't get it to sit flush. It was pretty hard to find the cause, but at last I found out it was binding at the top, so I trimmed it a bit.
I am a bit disappointed in the SKF timing belt kit I chose, both for this, and the fact that the tensioner bearing wasn't made by SKF. It was the same as the original used by Fiat, which was installed on my car, so I guess it's fine. Their cambelt stickers are also make from paper, so they will dissolve in water...

20191214_182248.jpg20191214_182237.jpg

After waiting a day for the silicone to dry, I got back to finishing the job.
On with the new belt, and go through some procedure from the guide to ensure a good fit a the correct tension. Sadly the locking tools for the cam wasn't exactly a 100% fit which meant that I could be a few degrees of phase, even when following the procedures to the point. This sucked, but I ended up getting very near to band on in the end :slayer:

20191208_185841.jpg

After assembling it all again, I filled the radiator with G12+ (VW coolant). Lasts 5 years, cheap as chips, and can be mixed with other coolants witout any gelling or worse. I also did an oil/filter change to find the sump plug had no washer :confused: I can't imagine this is normal, or am I wrong? I found a copper washer that fit, and filled with Total 9000 5w40 energy.

Time for starting, and proving that the job was a goodun - always a nervous moment for me. It did - pheew :woot:

Bleeding the engine went well, but it must have taken 10-15 minutes at least before the thermostat opened. I wish there was another way of doing the bleeding, as the head gasket is in danger. After the finally thermostat opened i filled the expansion tank to max, and waited another 10 minutes with the engine idling, massaging all the hoses.
I was pretty sure I got most of the air, but after driving 25 km home, the expansion tank, was just below minimum again.
I watched the level for a few days, and now it's good - and the head gasked still seems to have only the correct holes :)

That is it for this lengthy update.
Merry christmas everyone!
 
Last edited:
I put the correct amount of coolant concentrate into the engine then top up with distilled water. Than way I'm not over diluting the coolant.

To speed up the bleeding, remove the heater hose vent screw, squeeze and hold the rad bottom hose, put finger over screw hole and release hose. Repeat until the vent hole is full and replace the screw. Run the engine for a while. Stop engine and loosen the screw to check for bubbles.

No matter it's measured, electric cars go two to three times the miles per unit of energy as a petrol car does. The top Teslas get 150mpg equivalent. The new Porsche Taycan gets 100mpg because it's less efficient. The more ordinary EVs like Kia and Hyundai will be between the two. Less efficient than Tesla but less power and less cost (though not much).

Tesla are working on a 500,000 mile battery and power train. I doubt that includes the drive shafts but its at least three times the mileage we usually see on engine driven cars. Their new truck is being slated to offer much better working life than the (all look the same) body on frame trucks made by everyone else. Time will tell, but long life vehicles will hit "Big Auto" pretty hard over the long term as there will be less churn when rusty wrecks are replaced.

The downside is the cost of parts, service and repairs. Tesla don't allow anyone to service their stuff but their own outlets. I can also see problems with seized and corroded brakes from lack of use. Electrics hardly use the brakes.

I think people with the cash are getting a great deal from the Model 3 as depreciation is low and software is constantly updated. Audi are pushing the E-Tron again but its 50% more money for a car just like their others except for the power source.

If you want to convert your Panda, expect to pay from £8000 (plus car) for a base option with rubbish range. Can't wait.
 
Last edited:
I premix, so I'm sure to have the concentration at the end. Just like the engine oil, you can never drain all the coolant.

I read somewhere that there was no heater hose vent screw like on the 1.2, so I didn't even check. I will have a look next time I'm in the engine bay.

Range is just part of the whole picture. The energy consumption all way from production of the car (lithium mining especially) to the end of the car's life has to factored in to figure out if they are more environment friendly. Also the making of electricity itself, as a lot is made from fossil fuels, and the conversion costs energy as well.
Furthermore, cars like tesla are so filled with electronics that will not live that long - the motorised door handles are a great example. It is an american car, and not build very well. I have a friend who has a new model 3, and the gap for the rear screen varies 0,9 cm from left to right.

To me Tesla is just like apple. They don't, as you say, allow other companies to work on their things, and would rather scrap than repair, so they can sell another new car. It's not a green company, but they sell a product with a green image though. And the hypocrisy of people thinking they are saving the world by driving a 2,5 tonne luxury vehicle is driving me nuts!

What I would really like to see, is a bare bones electric vehicle on the streets, made by a company with the right attitude. Lightyear is the nearest I have seen yet. Regrettably they start production with a luxury model as well, but a smaller, simpler car should be in development.
Good video about the lightyear One here:
 
Last edited:
As much as I agree with your statement regarding Tesa, it is what we all believe in. It is not for no reason that half the world owns an Iphone. Surely they are doing more things right than just the branding. Expecting Tesla to take over the industry in a few years.
 
As much as I agree with your statement regarding Tesa, it is what we all believe in. It is not for no reason that half the world owns an Iphone. Surely they are doing more things right than just the branding. Expecting Tesla to take over the industry in a few years.
no where near half the word owns one


As for Tesla unless they bring out much cheeper models don't see them taking over the industry especially with the money VAG group and investing

Perhaps they will supply parts to a large % of the market like batterys
 
The big risk with Tesla is not that they'll one day make cheaper cars. The risk happens if the can't or won't make cheaper cars.

Few car companies make a useful profit on small cars. That's made at the top end which is exactly where they are already being hit by Tesla. All they have to do is steal everyone's lunch. In USA to November 2019, the biggest selling car in the small-medium luxury sector was the Tesla Model 3. The next best seller was BMW, but not just one model - the Model 3 outsold BMW's entire range!

If the complacency continues, we will see lumps of Big Auto going bust long before Tesla or the competition can take up the slack.

For anyone with cash to risk this is worth a shout - Sono Motors from Sweden wit ha battery electric car that's covered with solar cells.

Zac and Jesse have a presentation at
 
Last edited:
This last month and a half I have been very busy, sadly not busy wrenching on my 100HP, but busy at work.
I'm in the middle of the biggest project I've ever been involved in, so there's not much time or energy left for fixing cars or writing about it.

Anyways I have managed to get a bit done, so it's time for an update.

I moved my Pioneer radio from my old Panda into this one, and installed some pretty nice old stock pioneer component speaker in the doors. They are from 2007 just like my 100HP, so period correct :D
The guy that bought them never installed them, and after 12 years decided to sell them for cheap as chips - lucky me.

20191221_130910.jpg20191222_193737.jpg20191222_200031.jpg20191222_200050.jpg20191222_222409.jpg

There wasn't an option to mount the tweeters in a hole, so I had to be a bit creative, and with the help of an o-ring and a glue gun, it turned out pretty decent, I think.

I also did some small cosmetic things like mounting the number plates properly, and polishing them up. We can't just buy new ones like in the UK, as numberplates are 155£ a set - no, not kidding... :cry:

Next was trying my luck pushing out two really bad dents either side of the handle for the rear hatch. They probably got there, when someone was pushing the car. I have always admired those who could fix a dent with some hand tools and a gentle touch, and always wanted a go myself. I didn't have any dent tools though, so I used my finger tips, knockles, the wooden handle of a wire brush and the rounded handles of two srewdrivers - proper (y):D

The dents were pretty complex, and I haven't gotten a perfect result (yet), but it's so much better than when I started. I have now worked at it three times, and it gets a bit better every time. The key is patience, good lighting and being very gentle, as it's very easy to push the metal too far.
I didn't take any before pictures, so the first picture below is the best one I have.

20191128_175008.jpg20200201_152830.jpg20200201_152917_HDR.jpg

Finally this weekend I did a complete rear brake overhaul including handbrake cables. I never liked restoring calipers, but mine were pretty much without function, so I had to get it done.
The calipers were corroded where the o-ring sits inside the caliper, so the o-ring was pushing so hard against the piston that it wasn't able to move.
It wasn't exactly easy to take apart!

A lot of cleaning, scraping, sanding and swearing went into them, and I got it all back together again. Sadly I had to reuse the old pistons, as the new ones lacked the threaded centre part, and I couldn't for the life of me figure out how to get it out of the old pistons. After a couple of hours researching, and trying, I gave up, and started restoring the surfaces of the old pistons with 2000 grid sandpaper and oil.
While I was sanding i found a tiny hole near the piston top with a pin in it, which was probably what was holding the center part in. It was rusty, so it had to be drilled out, but I had no new pins, so didn't bother.

The paint on the calipers was ok, but the the carriers had to be repainted. I used K2 caliper paint, and t was a surprisingly good color match.

20200201_172046.jpg20200201_173438.jpg20200201_173454.jpg20200201_175011.jpg
20200201_182912_HDR.jpg20200201_175343.jpg
20200201_211021.jpg20200201_213142.jpg

I finished half past one last night, and must have been very tired, as I forgot to tighten the right caliper :eek:
And even though there was rattling and knocking noises, my exhausted brain could't diagnose it. The pedal feel was really bad a well, and I went to bed pretty disappointed. Nothing worse than spending a day on something, and the result is even worse than when you started.

This morning the brain was a bit better, so I figured it out. When I took the right wheel off the caliper was only hanging on with one bolt, so that was a clue to figuring it out :p
By the way, I got new bols from ebay uk. They are 10x1,25x20mm if anyone needs new ones.

20200201_163728.jpg

I also found out that the left caliper did absolutely nothing, even when pulling the hand brake :bang:
After many swear word, and checking stuff, it hit me that maybe the piston was so far wound back that brake fluid could not get behind it and push it out. I wound the piston out a bit, and boom, everything suddenly worked perfect :woot:

The car now brakes very well, and the handbrake feels just as nice as drum brakes ;)

I did both wheels bearing too, and the car is almost completely silent, and I can even hear the engine above 50mph now :p. One of the wheel bearings was only 5 months old, but the mechanic changing it, lost the thick washer pressing on the bearing, but decided just to jam the bolt on anyways. That explains the appox 1cm of play the right real wheel had - what an idiot :tosser:
The car naturally tracks a lot better and I'm really starting to enjoy it now.

I don't know about you, but the more I fix on a car, the more it becomes mine, an the more I enjoy it :)
 
Last edited:
Show and tell time again :)

Like some (most? all?) 100HP's, mine has a slightly crunchy shift into second gear when the box is cold unless very careful and/or double clutch. But far worse to me is a hard crunch when trashing it,
and changing relatively fast into third - when properly warmed up naturally!
There is probably not much that can be done about it, but I wanted to try and change the oil to see if it had any effect.

I decided that I would get the original Petronas Tutela car technyx 75w85 GL4 plus (Long name!). Putting a non original oil in would always have made me wonder if the original would have performed better.
I had to import it from Germany, as I there wasn't even a web shop that had it in Denmark.

20200222_195753.jpg20200222_195836_HDR.jpg

The oil was due a change as you can probably see I was pretty dark and had a slight metallic dust in it. This is normal wear of course, but can't be doing the components any good.
I bought a 300ml oil syringe to refill, but ended up using a funnel and a piece of hose to instead, as access was pretty good. 1,5 liters was all it took, so 0,15L must have been left in the box.
Cold performance has improved, and the shifting is a bit smoother overall. The crunching is as expected unchanged or very close to that at least.

Next up was some detail work, Which is something I always enjoy.
My gear knob top had seen better days as you can see.

20200226_172330.jpg20200226_172337.jpg

I expected it was going to be pretty hard to find a good color match, but to my surprise I found that there was still a paint shop in Aarhus (where I live), that carried automotive spray paint.
The shop had an entire wall with both Motip and multona in all colors of the rainbow and more, and they could even mix up a spray can from a code. First place i have ever seen that in Denmark!
I always envy you guys in the UK, as car stuff is much more accessible. And now you are leaving the EU, so we have to pay both customs and VAT when importing :cry:

I decided on Motip color number 55330, if anyone is interested. It's not a perfect match, but better than I hoped to find. It half a tone lighter I would say, but it matches the pandamonium mirrors and go faster stripe better.
I actually prefer it over the original, so maybe I will paint the rest of the interior bits some day for that perrrrfic match.

20200226_172351.jpg20200226_190139.jpg20200226_234346.jpg

Result (y)
20200227_152221.jpg
 
Last edited:
pretty dark and had a slight metallic dust in it. This is normal wear of course, but can't be doing the components any good.
I'm used to changing transmission oil on the (older) cars I've had in the past & I was surprised the Panda's handbook states just to check level at 80,000 miles, nothing about changing it. Well worth doing, I agree.

Love the look of the 100HP on your steel wheels from your other post by the way!
 
I'm used to changing transmission oil on the (older) cars I've had in the past & I was surprised the Panda's handbook states just to check level at 80,000 miles, nothing about changing it. Well worth doing, I agree.

Love the look of the 100HP on your steel wheels from your other post by the way!

Common these days most gearboxes have for life oil
 
Yeah, bit weird that. Come to think of it, the only cars I've had in the past that recommended a transmission fluid change was my Ford Fk1250 transit van, and my Fiat 600, and they were both from the 60's. My Fiat 127 from 1976 was for life, as far as I can remember.
I wonder if new cars still have drain and fill plugs?
 
For none car enthusiast cars, and for an average car lifespan, I believe the original gear oil will easily be for life. My Panda is 13 years old now and has done 191.000km, which I would guess exceeds the average lifespan. My gearbox oil was a bit dirty but fine, and still did the job, but if you suffer from mechanical sympathy like I do, then it was well past it :D

I can't remember where on youtube I found an interview with a lab guy from a big oil company, that said that the synthetic parts of modern oil will hardly degrade over time! It's the particles and other contamination that makes it necessary to change it.
 
Last edited:
OK that makes sense if the manufacturer assumes the transmission oil will meet the requirements for the average car lifespan.

This was 13.9 years in the UK in 2015, which is a huge improvement on what it used to be.

As you say though, those particles in the oil can't be doing the internals any good. For continued protection beyond the car's anticipated lifespan, I think it's well worth changing.

So your 100HP is just approaching retirement age then! Looks like she's going to enjoy an 'active retirement':)
 
Back
Top