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Seicento Monster Cento/ECU Master Thread

Introduction

Well starting this is well overdue although technically it's still just a car and a big pile of bits at the moment. It will come together quickly though as I have access to a commercial garage in the evenings and on weekends which belongs to a good friend. I'm lucky enough to have another good friend who is a self employed coded welder/fabricator and yet another good friend who owns a powder coating business. Myself, I do electronics so pretty much everything is covered. :D

I'm not going to go into minor details as most of it has been discussed before (especially the engine which was purchased from Gazzaman). However I will answer any questions and will go into detail with the DET 3 setup and installation as there are no UK guides I'm aware of for this.

So the car:

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A 2000 SPI Seicento Abarth (probably manufactured late 1999) which replaces the silver Cinq (SPI Turbocharged) I have recently sold for restoration. The silver chap needed some TLC due to a bad repair from a rear collision before I purchased him. Someone made me an offer I couldn't refuse so I sold him on with the standard engine and pinched Mrs. Honeymonsters Sei after buying her a newer yellow ragtop replacement which I got a good deal on but wasn't really suitable for my project.

The planned spec is as follows, only thing I'm missing is the TB. Now Sorted (thanks Blu!)


Specification
1.2 Punto 75 Engine
Fully balanced rebuilt bottom end and crank
Ported Punto 75 MPI head with 3 angle cut valves
866 Cam with Piper vernier adjustable pulley
16v pistons/rods with skimmed block/head to adjust for suitable turbo compression
Port matched HT coated Punto 75 inlet manifold with rebuilt and tested Larger MGF VVT Injectors
Strongflex Polyurethane engine mounts
HKS mushroom filter
ECU Master ECU using fuel implant technology running MPI and solenoid boost control
Brand new GT17 Turbo with Forge racing billet actuator
Custom tigg welded GT17 exhaust manifold with high temperature coating
Forge racing billet Dump valve
Upgraded Fuel pump
Adjustable Boost referencing fuel pressure regulator
Lightened 1.2 flywheel with C&G clutch
Custom exhaust/downpipe with Magnex stainless steel silencer
Renault 5 Turbo polished and uprated Intercooler with Samco pipes and stainless bends
9 row oil cooler with Stainless braided lines
Kinugawa Stainless braided turbo water and oil feeds
Modified brand new sump tig welded for oil return and breather
Aluminum oil catch can with baffle and breather filter
Lower temperature 85c thermostat
New pumps, belts, tensioners
New leads and custom injector loom
All new seals rings and bearings
Aluminum radiator
Sparco strutbrace
Quaiffe ATB differential with new drive shafts and cv joints
Uno turbo or Punto GT Calipers (have both) with vented/grooved discs and pads
-40mm springs and upgraded shocks
Hel Braided brake lines
Monroe adjustable camber bolts (Corrected thanks Brooky :)
New tie rods and track rod ends
All suspension components including rear beam, arms etc. and front hubs, arms etc. removed and powder coated black.
Momo steering wheel, pedals and gear knob
Soundsream old skool reference series amplifier
Soundstream high end 6.5" component speakers
Image dynamics IDQ10 sub hidden in the spare wheel well.
Orion Ultra rare old school digital parametric equaliser
Audio control ESP2 spatial restoration unit
Alpine F1 Head Unit

I will just post some pictures of the bits for now and then intermittently as I fit them.

I do however need to keep this car mobile to park it back in my workshop so it will be done in big chunks.

Cheers
it would be so awesome to have an appropriate box connected to the seiT, its such a shame the 500abarth one doesn't just bolt on :( I never knew it was the same as a PGT box though, they can be got for not alot of dollar these days - it beyond my knowledge though as to how i would go about either making it fit or perhaps somehow making the internals fit inside a box that would fit. But it has always annoyed me the ratios being just a bit silly on the oem box for a turbo cento.
 
Well, I'm hoping to control the torque/boost spike using the mappable closed loop boost control which is a rather nice feature of the DET. And if the clutch does slip I will obviously upgrade the flywheel/clutch, however I'm not overly concerned it will be an issue. As for a change of gearbox if I was going through the efforts of modifying something extensively to fit, I can assure you it wouldn't be off a Fiat. As much as I love most things about Fiats the chocolate gearboxes and notchy gear change isn't one of them.

Are you seriously selling your house just to make Fiats and buy a Ducati Fingers? Seems a bit excessive. :eek:
 
Nice pile of bits, nearly as big as mine:(

Bit confused about the positive camber bolts?
Why do you want positive camber? I'm in the process of making adjustable top mounts, I don't like the idea of the bolts
 
Never heard of one breaking however I will give them a go and see if any improvements can be made to the handling.

I meant negative of course or adjustable, well spotted. :)

If I had the time and fabricating skills my car would look more like Teodor Kocurs, but unfortunately I don't.

However Brooky I beleive you do, at least the skills anyway. :D

Something to consider for me down the line soooooo much to do already!
 
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Are you seriously selling your house just to make Fiats and buy a Ducati Fingers? Seems a bit excessive. :eek:

Well, the council want to buy it under what used to be the pathfinder scheme to knock it down. So, I have to sell and I can get a nice housing association flat as it's classed as a compulsory purchase.

So, at 60, and realising you can't take it with you, why not! :yum:
 
Am running thoe camber bolts in a few auto-test now. It seems fine, but one down side is everytime you take the struct off you need to have it retracked..

This is possible the only project that starts with everything you need!! I am constantly buying bits, but the way you are doing it looks so much more fun, just fit fit fit fit, test, fit fit fit fit :D

Enjoying the building process, once it finished you be missing it :p

Ming
 
Tiny update as I haven't been able to get to the car today. I cut out a plate to fit over the old rev counter hole out of aluminum with a nibbler. Then covered it in some 3d fake carbon to match the standard Sei Abarth interior. It's a bit of a beast but it contains 6 gauges. The leds at the top show battery condition and charge, then we have RPM, boost, oil pressure, oil temperature and water temperature. It also has a huge shift light I won't be using however I will connect the output to something much smaller and more practical. I also couldn't resist the urge to take it apart and check the build quality and was suitably impressed. :D
Twin stepper motors, trims for calibration, quality SMD and through hole components all mounted to a nice round triple custom board. It cost £60, insane!

Hopefully I'll have time to fit it tomorrow. It will be a lot tidier than my cinq which had gauges everywhere that's for sure. Sei really isn't suited to pods either. Now I just need to find a home for the EGT, knock and WB gauges.
 

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Nope not at all for what you get chap, much vheaper than buying individual gauges, however if money was no object and centos were OBD2 I'd would of bought a GTECH EGS for sure:



You can implement wide band and all sorts of other features on these bad boys, then there's the PLX DM6



:worship:
 
Very cool toy, if only it would also show EGT :(

Yeah I know but at least it got the majority of the important ones out the way without chopping up the dash. :)

The EGT I got is 60mm too no idea where I'm going to put it yet. Knockgauge is small and easy to hide though. It retrospect I would of bought a knocklite for the output.

http://www.knocklite.com/about-turboxs-knocklite

However I'd already bought one of these in kit form:

http://www.knockgauge.eu/content/blogcategory/22/41/

I don't regret it though it was fun to make. :)
 
Fitted the gauge without the extra senders atm, so only rev counter, battery charge and backlighting working (no point fitting senders until I fit the other engine).

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Looks pretty good fairly pleased even if it is a bit on the big side, might paint the outside matt black. Evening goes on, helping my mate change a clutch on a new Punto for the next few hours, eat a take away then a bit of friendly banter...

It's 1am, got in the car to drive home. Ahhhh my eyes!! Good grief it's bright, looks like a christmas tree through the hubble telescope.

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Next job fit a dimmer circuit to the backlight before I go blind!

Hopefully suspension and powdercoated bits will be fitted this weekend.
 
It's 3pm on Saturday aftermoon...

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It's 6am Sunday morning and I can hear the seagulls squaking outside, its gone light, dark, light...

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That was rather a long evening. :D

Nice rear shocks I took off the cinq are fubared and were leaking in the box, will have to get some new ones and stick with the standard ones for a week. Other than that and having to retap every single powder coated thread it couldn't have gone better. No rust under the car at all so that's a result. Only got the rear end done, will do the front next week. It sits -40mm back standard front ATM lol. Also drank rather a lot of red bull and don't feel to great today. :spin:

A rather legendary famous grafiti chap has managed to find me a 75 TB too. :slayer:
 
That is a beat of a gauge :D I like very interesting thread would love to see how the ECU management comes out :) I know you said it's a brand new GT17 turbo but what is it off as I think they use different models of the same turbo housings ect... :)
 
Hey Brin

As you say there are many variations available in a Turbo of the same series. I have spent quite some time trying to work it out but it seems when it comes to turbine sizing the proof is in the pudding. Smaller turbines spool quicker but cause more restriction and vice versa.

Since the GT17 I have (GT1749S) is off a diesel it has quite a large turbine/housing but not a huge compressor/housing (common for diesels).

Working out compressor sizes however is much easier and of course the compressor size is bigger than that of an average GT15 so one one would hope for more power. However many people have run hybrids or 17's with much larger compressors/trim.

Anyway this particular GT17 is off a Hyundai 2.5 litre diesel H100/200 van.
It was aquired for a measly £150 which is of course crazy cheap for a brand new turbo.

I'm hoping int will do me proud however I couldn't recommend it to anyone until I have tried it. On paper my calculations always seem to come out on the low side and I'm still happy with the results so I guess we will just have to wait and see. :)
 
Blu is an absolute Legend!! :D :worship:

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Just needs a quick clean with some wheel acid. ;)

Manifold is ready

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injectors are ready

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Fuel rail is.. er, well needs some work. Maybe I should send it to Punto Project for a good polishing. :D LOL

New bearings have been fitted to the powder coated hubs and the fun starts again on Saturday. Going with the GT brakes however the calipers need shotblasting and powder coating. Jimbo (the powder coater) is on holiday for 2 weeks so the brakes will probably have to wait until he gets back. :(

Still haven't decided on replacement suspension, will probably go with uprated Kybs and get the FK springs coated black so everything looks standard (on the outside).
 
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