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Bravo (Classic) 1996 Fiat Bravo 1.8 HLX - Ink Black

Introduction

Thought I should finally post a few pictures of my new car. My goal is to keep it very tidy and well maintained. Keep the looks standard while improving the small details. And uprate mechanical parts as I go.

Specification
-1.8 16v 113BHP Mk1
-Metalic Ink Black 820
-HLX. Fog Lights, Heated Seats, Heated Mirrors, Electric Sunroof, Electric Windows, Electric Mirrors, Remote Central Locking, Alloy Wheels, Immobiliser, Alarm.

Mods/Extras
-Fiat Marea Poly Elliptical Headlights With modified wiring
-Ipod/cd changer tricker interface to OEM stereo
-Leather Steering Wheel from HGT
-Vinyl Handbrake Gaiter
-K&N Panel Filter
-Brava Mk2 Passenger air vent Black
-Cap that reads 12V rather than a lighter
-Full Leather Interior
-Leather Squeak Fix
-Aircon cabin filter
-Lockwood Stainless Steel Kick plates
-Bravo 2007 Washer Jets
-Sound proofing on the rear wheel arches
-Front Mud Flaps (Fiat original PN:5908473)
-Rear Mud Flaps (Fiat original PN:5908745)
-Dark In-Pro Side repeaters (E marked)
-New totally plane number plates
-European rear right cluster for extra symmetry
-Polished and Painted lip round rear light clusters
-De-badged boot
-2007 Fiat 500 Door Handles Colour Coded
-Shaped Grey Floor Mats
-Passenger Wiper wind deflector (Modified/Fiat original)
-Bosch AeroTwin AR551S 22"20" Wiper Blades
-Original Fiat CD-Player AD1802H4
-Polyurethane anti-roll bar drop links.
-Flip Key Fob with remote central locking/alarm fitted (original keys untouched)
-Longlife Stainless Steel Exhaust System.
-Optima Red Top Battery
-Various engine bay bolts changed for Stainless Steel bolts
-Powdercoated Camshaft cover in crinkle Red
-Direct Replacement Pioneer TS-575 80W Speakers and Tweeters
-Original wheels refurbished and powdercoated. Michelin Pilot Exalto PE2 195/50/R15V tyres. All 16 wheel bolts use an internal key.
Stick on balance weights.
-Brava Mk2 Black Instrument Cluster Surround
-Dynamat Sound deadening over rear quarters and rear floor area.
-Powder coated Battery Tray and Fuse Box
-Re-trimmed Leather Steering Wheel In Dark Grey


When I bought the car it was filthy with a few minor problems. The boot had been debadged. A Alpine stero had been installed in the process someone cut of the loom plug for the stereo, cut a hole in the glove box. The radiator had a small pin hole leak, someone had cut the brake pad wear sensor (loom side) and drivers check strap broken. All fixed now.

I bought it with 44500 Miles on the clock. If you average that over its age it has done 3423 Miles a year! 3 previous owners.

Some of the good points though, its very low mileage, every panel is good and original, has an undertray, new clutch slave cylinder, brand new tyres and tracking had been re-done.

For sale add picture
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Pictures 12-04-2010 - Car Unfinished.


Pictures 30-08-2010 - Car Still Unfinished.






My leather interior













Engine bay needs a lot more cleaning








Lockwood Stainless Steel Kick Plates


Left hand drive rear cluster


Audio
I really liked the original Head Unit. I found a small device that makes the Head unit think the iPod is a CD-Changer. It charges the Ipod I can control the music through the head unit or iPod.

The connects2 CTAFAIPOD007 iPod adapter is fixed inside the dashboard. I have used velcro.



I found some direct replacement Pioneer Tweeters TS-575.





The sunroof was leaking, this wiring harness clip was pushing the gutter down a lot, also a drain tube was blocked.


Here is a picture of how I have sealed the sunroof shut forever. I put masking tape on the metal edge with the roof open I put silicone all around the inside edge. Then closed the roof and unplugged it, then filled it from above with silicone.




Before;




After;






The 500 door handles are stylish and quality and fit the Bravo perfectly. New guide;
https://www.fiatforum.com/bravo-brava...iat-bravo.html



The 1.8 engine is lovely it flys along effortlessly. The 1.8's anti-roll bar and suspension is a really nice improvement over the 1.4. I am very happy with it :) The only thing I do not like is the sunroof, from a looks point of view it really ruins the Bravo's roof line. One day I plan to start a project Bravo that will be an all wheel drive car, the Bravo I base it on must not have a sunroof :)


Plans - March 2012;
-Abarth/Eibach progressive suspension springs or coilovers.
-Marea Centre Console.
-Stainless Steel Brake pipes.
-Supersprint Exhaust Manifold from Punto HGT.
-Powdercoated subframes with poly mounts.
-Marea smootherd fuel cap with cabbin release.
-Larger front callipers/discs.
-HGT rear anti-roll bar.
-Quaife LSD Diff.
-Alfa twinspark engine oil cooler (dont know if it will be a direct fit) Or generic.
-Renew as many parts as possible on each job, replace as many bushes as possble with polyurethane bushes. Replace as many engine sensors as possible.
-Maybe a strut brace.
-Front GT bumper (one with no washer jets)
or -Marea headlight washer jets colour coded.

Thanks for looking,

The 1.8 1747cc Bravo's bhp and torque graph from factory. I like how linier the graph is on this and the 20 valve engine.
These are all the bolts ive replaced with the stainless top hat bushes today. Engine bay bumper bolts, rear bumper bolts, washer bottle and expansion tank bolts.


Most of the fixings changed for stainless now.






This is the new oil breather plate for my new rocker cover. only cost £4.64



No word on my rocker cover yet, looking forward to getting that back. I want to get some new Blistein front dampers and new front springs. Next year after the bad weather I will finnaly get my spar set of wheels refurbished. Ive got some replacement petrol tank straps that need coating too.
 
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I picked up my new gaskets and oil filler cap from Fiat ready for the new rocker cover. The oil filler cap has been replaced by a new part this big yellow one;

Im not keen in its look's at all so I wont be using it. It wont match the engine bay at all. Ill have to look out for a new original :)

 
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Gorgeous Car mate. I really miss my Bravo still think there sexy car's Once my Skoda Estelle project is finished http://s3.zetaboards.com/skodaforum/topic/7590566/1/#new I'll be on the hunt for a HGT.
Cheers FB (y) I am extremly happy with how my Bravo is coming along, I have got a lot of ideas for little improvements. At the moment Ive just got a couple of brackets for the engine bay to have powdercoated, still waiting on that rocker cover.

Waiting for that skoda site to authorise my login before I can have a look at yours, good luck finding a HGT

Im planning to get another Bravo and making a 4wd 5 cylinder car, I am confident enough about what parts are needed to start buying them up. My only problem is workspace at the moment, 2nd to that is finding the parts. Its likely not gonna happen but that is my eventual goal.
 
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You mentioned getting new fuel tank straps but I'd advise just taking your ones off and giving them a good de-rust and paint. You can run perfectly safely without them (and get an MOT). When my Tipo ones fell to bits I just removed them, and then didn't do any rally-style jumps over bridges with a full tank...

Your car is looking really spiffy now, lots of nice touches.
 
Thanks Bluejohn :D Ive already got some tank straps so I may aswell get them coated, nice to know the tank will stay in place when i switch them over.

Wrighty I got an update, the rocker cover has been cleaned and de-gased in an oven, so it just needs masking off and spraying next. (y) cant wait.
 
adrian your making me miss my bravo :( even owning an alfa i still miss the quirky looks and the fat rear;)

i cant wait to see this red engine cover, should be loads better than my terrible attempt when i did it to my bravo.

i really miss owning a fiat, hope to make a return one day!

keep this bravo running perfect adrian, i really dont see many at all on the roads, and if i do spot one they look ready for the scrappy :(

chris.
 
Adrian, If you're going for a wheel refurb I can recommend F1 Alloys in Mickle Trafford, just outside Chester.

Nice guys who do a great job and use proper 2-pack paints instead of modern water-based rubbish (they buy it as an "industrial" product rather than car body-shop). Can do a very slightly dark standard silver, or anthracite, or whatever in a limited range. Can get a deal on prices too for simple wheels...

Check them out... www.f1alloys.co.uk/

J
 
Got a Optima Red Top Battery for the car, fitted that today.
Comes with a cover for delivery

Without

Handle can be removed at two strips of plastic on the left and right of the base can be removed too.

I bought the reversed model because the terminals match the original layout. It weighs 15kg

Great looking car ade, just a question on the red top battery, are the more powerful than a standard battery? And if you don't mind me asking, how much do these typically cost? I ask cost I think the winter is taking its toll on my battery and despite giving it plenty of charge over a weekend it still seems slow to turn over so I think a new on will be in order soon :)
 
Hello Gadge, thank you :)

The Optima redtop cost me £145 delivered, its the best battery ive owned and it's made a noticable improvement to starting.

I wanted to try one for the main reasons of; quality, its maintainance free, it claims to have the lowest internal resistance of any battery so that means it will re-charge faster and delivery power faster, and its supposed to hold its charge for a long time.

It weighs 15kg, took me a while to find the one with the right terminal configuration. I needed the one with 'reversed' terminals just means the positive and negative are on oposit ends than what seems to be the standard American style, and i needed the terminals close to the edge of the battery because my positive over hangs in an L shape down the end of the battery.

I mentioned it had a delivery cover in that post you quoted it turns out you can put that underneath the battery to raise it up if you need more height on it. There are two pieces so that gives 3 more possible height combinations. I would buy another in the future.

Heres a link for info;
http://www.optima-batterien.eu/sv/optima-products/redtop.html
 
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Today I refitted the rubber bungs into the coil pack cover and siliconed the new oil breather plate on.

Heres the rubber bungs and a metal collars that go into the coil pack cover, both are available to buy new seperatly;


I wasnt looking forward to pushing these rubber bungs back in since it was hard to take them out without having to worrying about scratching off powdercoat. I heated them up in hot water since that might make them termorarily softer and carefully pushed them in. I managed it without scratching anything phew. I have some cap head stainless steel bolts for the coil pack cover, I would have prefered ribe heads but cant find them in stainless steel.

Right one is the rubber on its own, left one includes the metal collar;




Next I siliconed the new oil breather cover in. ePer lists a gasket for this but when I tried to order the stock had been expired. On the scrap yard cover I bought this was siliconed in anyway (pics in earlier post) so I suspect Fiat just decided to silicone it in.

I bought a Loctite silicone that specificaly states "For Flanges with permanent oil contact" I also used an oil resistant threadlock on the three bolts that sit inside the cam cover. I dont want the slightest chance of them dropping out into the camshaft.



I want to give the silicone and thread lock plenty of time to go off before I fit the cam cover. (y)

Oh yeah the cleaning, degassing, and powdercoating cost £75. The machined lettering cost £20 extra.
 
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Fitted the new powdercoated rocker cover today :D It took me from 11:00 -16:00 with a small lunch break. I really do take my time :p

When I took the original rocker cover of I was blown away by how clean the underside is.

This part has done 51500 miles, it is 17 years old. I only run my car on Shell Vpower and I change the oil for Selenia 20k every year or 10,000 miles.


Also the oil breather plate is siliconed in just like the mk2 part was.

Compare that to the scrap yard part thats done 73k on a 2001 plate Bravo;


Heres my camshafts and cylinder head;


I had my cambelt, waterpump, all pullies changed about 3 months ago at Fiat in Rochdale, I was very happy with thier work. The car came back in the same condition I left it in. Nothing was broken or damaged. I had really hoped to do the belt myself because its hard to find people who will do a consciousness job but I just was not finding the time to get it done. The car has been a lot smother since the belt change and I find it frightning that the previous belt or job must have been ever so slightly out.

I took my time cleaning every electrical contact with contact cleaner.

I noticed the metal stoppers i mentioned previously where on upsidown. The flat washer side should be on the underneath so i changed that it made more sense to have the flat washer end underneath rather than the thiner point end in my mind.


My new rocker cover has only one difference i can see compared with the mk1 original. On the mk1 the wiring harness is held in clips that screw into the aluminium cover, on the mk2 as you can see here the harness just sits in four U shaped notches. I assume the mk2 is simpler to save on manufacturing costs since thats two less holes that need to be drilled and tapped plus it reduces the chance of making a scrap part by messing either operation up;


I fitted all new gaskets, including the gaskets that go on the oil breather take off. Nicely on this cover the oil cap sits with 'Fiat' written the correct way up.


Another Picture;


And a final picture, sorry the flash messes up on the shiny bits;


I was thinking about buying an aluminium oil cap, but after seeing the black one on it needs to be black to look good.

If i do this again I would buy taps to run through every thread before and after powdercoating. What I did was run bolts through before to check the threads where ok, then decided I needed to buy taps after coating to make sure they where 100% clean and chrisp. It turned out the eight holes that take the coil packs where threaded inconsistantly on depth during the parts original manufacturing. There are just M5 and M6 corse holes on the rocker cover.

Im very happy (y) next I have got a new bracket that goes ontop of the drivers strut tower i want to get powdercoated and I want to get my spare set of original wheels done next year. Its pesky insurance tax and MOT time soon though.
 
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Nothing exciting just a little detail, but it is the details that count :)

In the last few engine bay pictures some of you may have noticed a small amount slack in my battery strap. Well now that I am confident I am keeping the battery I took the chance between snow storms to make it 100%.

I could see two good solutions; 1. Unpick the stiching in the strap and sew it up tighter or 2. Cut it off and fit a small adjustable buckle strap you find in most motorfactors. Like this;



I went for re-stitching the strap and here it is; Looks much better too. I used a thick nylon high strength thread.





I do plan to get a new battery tray and having it powdercoated. I hammerited mine which is fine, hammerite does a great job.

I could not praise the Optima battery enough it has been flawless and consistent through the cold weather and after several days stood.
 
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How cold does it get there?
Last week we had quite nice weather here and started my 1.6 at -32C with no preheating. Normal 72ah battery :)

Quite fun without power steering and gearbox+clutch were somewhat stuck.
 
How cold does it get there?
Last week we had quite nice weather here and started my 1.6 at -32C with no preheating. Normal 72ah battery :)

Quite fun without power steering and gearbox+clutch were somewhat stuck.
I think just minus -c in single figures nothing dramatic. Cold enough for my liking :p It would effect the cheap batteries ive had previously no doubt about that.
 
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