Coupe Bravobeasties replacement...

Currently reading:
Coupe Bravobeasties replacement...

Bloody hell, I haven't updated this in a long ass time!!
lets give it a quick run through..

Got myself a new Cadamuro front bumper which was already painted (abeit in the slightly wrong colour) so with swearing, cut knuckles and quite a bit of help from my fiance and her handy small hands lol.. it was on :) Decided I wanted something different to the LE front lips and something not so standard looking.
Changed the dump valve to a Forge DV006 recirculating BOV as the piston in the old atmospheric BOV wasn't sealing properly, leaking and causing spikey boost. all good now but alas no more noise :(
Spool up improved greatly though :)

l_e2040249932f2a5b112d4d83b033feb6.jpg


A photoshop someone did for me on FCCUK, its what i'm aiming for (I already have the skirts :) ) but the wheels wont magically be getting bigger like in the photoshop :rolleyes:

l_f3412d5d15254d30b7ebb20dfce1209b.jpg


...

Fitted a GTEC chip into the coops ECU myself, been having a few boosting issues.
The standard ECU controller is seeing too much boost, see's that the boost is too high and backs it off.
So Booked into Jabbasport (friend's dad owns the company, legendary VAG tuners) to get it on the rollers to make sure I was getting enough fuel etc before I replace the EBV with a temporary manual boost controller (will get electronic 2 stage one eventually) and try to flatten out the curve and sort the yoyo effect I'm getting between 2500 and 4000 rpm.
Its running slightly rich in places but according to the coupe club its not bad enough to be an issue or worth investigating as its better to run slightly rich than too lean.
Car made 235.3hp, not bad considering the car is nearly 10 years old!
http://skate2create.insworld.co.uk/coupe/cooppc.jpg
http://skate2create.insworld.co.uk/coupe/coopaf.jpg

...

Following £562 for a full service, Cambelt, auxillary belts and water pump change, then £300 + £60 parts to get it through its MOT with 1 advisory (hard brake lines slightly corroded) and £102 on tax for six months...

...she is now road legal for a while and I can start spending money on adding my "touches" to it like I did with my old bravobeastie. (when I earn some more ££ of course!)

Pics of my new seats, seeing as some of you wont of seen them yet:
l_80a1d344e19f737b791519f21c3aa98b.jpg

l_aefd26080b3ef699b44186b00e404166.jpg


...

After visiting my friend John in Daventry who works for Earls (main NOS distributor for the UK) and Alan Docking Racing in Silverstone I came home with an ANSA Ferrari exhaust back section for a very special price :)

After mucho hacking I got it cut down ready to go onto the coop :)
Now I had a little money to play with I got myself some mandrel bent pipe from Pipewerx sent over and some connecting pieces from Millfield Autos. Took a bit of faffing around as the standard exhaust exits out at an angle, I wanted it coming straight out the back :)

Following a big helping hand from my mate Tony, some cutting, welding, swearing, mountain dew :lol: getting a piece of steel in my eye, test fitting the exhaust about 20 times to get it right and 6 hours of time (2 hours of that trying to get the ****ty powerslow box off!) we finally got it on :)
Some pics of the fun we had :)

ex1.jpg


ex2.jpg


ex3.jpg


Gay thing
ex4.jpg


ex5.jpg


ex6.jpg


The finished article :)
ex7.jpg

Sounds lovely on idle, a bit flat four-esque... on boost it sounds like a jet afterburner :D Need to tidy up the rear bumper now though lol.

...

So thats it for now, gotta get the clutch replaced now as the extra boost has caused it to slip badly (its the standard clutch fitted from new, so its 9 years old with 97k on it...not bad going really!) which is gonna sting me £450 for a standard replacement :( (thinking of going for a fast road clutch tbh..
Then its skirts on, get a subtle spoiler & rear bumper lip, tints, wheels & brakes and respray time...

God this is gonna be expensive!!! LOL

Dan
 
I started my next little project on saturday morning.
I wanted to make myself a custom 2 pod A pillar mount for my AFR gauge and boost gauge, as the direct fit ones are a bit pricey :( so thought I'd get creative :)

The pods arrived in the post from ebay at 10am this staurday.
101f_1.JPG


Not quite what I was expecting as the base was very rounded but the A pillar is flat, so I was faced with sending it back or attacking it with some powertools :)

I obviously chose the latter :)

Popped out and got some fibreglass mixed paste and got to work, took a lot of bastardising to get them to sit sort of flush to the pillar, in the right place for me to see both clearly and so I could fibreglass them into place, but couple of hours later and not too shabby :)

Next came the fibreglassing, wasn't sure how it was gonna turn out as I hadn't used fibreglass since I sculpted myself some sideskirts for my old bravo. Then the endless sanding, cheated with a detail sander to speed up the process as I was wanting my tea by this point :)

Got it sanded down ready for a skim of filler on saturday morning before spraying, the plan being to recover the pillar in black leatherette and paint the pods black :)

Pics:
pp1.jpg


pp2.jpg


pp3.jpg


pp4.jpg


pp5.jpg


pp6.jpg


...

Sunday am:

Few more progress pics, got to the stage of priming and painting now :)
After a skim of filler, and 1st lot of sanding.

pp7.jpg


Emily (the long suffering wife :p ) doing what she does best :)
pp8.jpg


Material temporarily tacked (sewn) into position to get a general idea
pp9.jpg


And so it was ready for paint :)

So paint it I did, now waiting to be put together tonight and then the new AFR gauge arriving tomorrow :)

Dan
 
Last edited:
cheers Chris & Matt :)

Few more progress pics...


pp10.jpg


pp11.jpg


and we're done :)

pp12.jpg


pp13.jpg


pp14.jpg


pp15.jpg


pp16.jpg


Just the holes to make for the fittings and slots to drill for the wires and then wait for the AFR gauge and then bang it all in heh.
I'm pretty chuffed, just wish i'd taken a bit longer in the filling. Think my good lady's time, effort and patience made a big difference so mucho thanks to her lol.

Dan
 
Back
Top