Technical Doblo 263 egr problem

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Technical Doblo 263 egr problem

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Hello from Spain, hope you and yours are healthy!!!
I have a doblo cargo combi 263 1.6 105cv 2012
After 200.000km dashboard show me check engine light. I unmounted egr and butterfly to clean them. I deleted check engine light with alfa obd2 Bluetooth.
After some months again check engine light and alfa obd show me following errors P0490 P0487. I think then, it could be an eléctric problem on the egr. I think would be better to mount a new egr. Whats is your opinion or experencie.
On the other hand as blue & me unit got dead I mounted a tablet on the dashboard.
 
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Those codes do seem to point to a failed EGR or a wiring fault to the EGR.

One code is complaining it cannot detect a difference in resistance from the valve when it thinks the EGR's valve position should change.

The other is complaining it's cannot detect a difference in manifold inlet pressure when the valve should be open or closed.

So you'd presume the EGR is either not working or cannot work due to a wiring fault.


There is some more infomation on the Blue & Me unit on some of the other model forums.
They can fail and cause the battery to drain. it's worth searching in the 500 section.
 
Thanks for the info codes. I bougth a new egr, I will replace the old one.
 
After replacing the egr by a new one I got the same problems, p0487 and p0490. I deleted them with alfaobd, but they appear again and later the advice light on the dashboard. So, I don't know what to do know.
If you have any idea it would be very welcome.
 
Hello
After one year again P0487.
When I replaced the valve last year I had to say to alfaobd "egr replaced"
So, the new valve was working ok for only one year.
I umounted the tube and I cleaned, see attached picture with lot of dirty. I thought maybe that was the problem now, but not, the p0487 was still there

When checking the valve with alfaobd message I got is "blocked valve". I don't know if is blocked as open or as closed.
The engine is working well as usual, I can't see any difference.
I think egr, bought at Amazon, was not enough good, or wiring is damaged.
So, I think I will install the blanking plate on the tube and forget the valve.
egr removing by software costs here in Spain 180€, same as a new good valve.
As my doblo will be 10 years on july I will have to pass the V.T.I every 6 months.
Any comment will be very appreciate.
Doblo is now 240.000km
Thanks and kind rgds
 

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Hello
After one year again P0487.
When I replaced the valve last year I had to say to alfaobd "egr replaced"
So, the new valve was working ok for only one year.
I umounted the tube and I cleaned, see attached picture with lot of dirty. I thought maybe that was the problem now, but not, the p0487 was still there

When checking the valve with alfaobd message I got is "blocked valve". I don't know if is blocked as open or as closed.
The engine is working well as usual, I can't see any difference.
I think egr, bought at Amazon, was not enough good, or wiring is damaged.
So, I think I will install the blanking plate on the tube and forget the valve.
egr removing by software costs here in Spain 180€, same as a new good valve.
As my doblo will be 10 years on july I will have to pass the V.T.I every 6 months.
Any comment will be very appreciate.
Doblo is now 240.000km
Thanks and kind rgds
Hello again
I took off the egr, see attached pictures, it looked blocked. So I mounted the original and old one, I cleaned it time ago.
Of course I disconected the battery before. I took alfaobd and clicked on "egr valve replacement".
I drove some meters and check engine light with P0488. I deleted p0488 and drove again and failsafe mode!!!
I turned off and turned on again and same problem p0488 and a new failsafe.
Turned off and click again on "egr valve replacement" on alfaobd. I drove for 6km on everything looks ok. Checked again alfaobd and not errors were detected.
Hope tomorrow not any P0487 P0487 or p0490!!!
If this help to anybody I would be happy!
Sorry for my bad english and grettings from Spain
 

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Hello
P0487 and P0490 again. Engine runing not fine at low rpm.
So finally I mounted the blank plate and engine runs fine and better.
Of course light advise on the dashboard.
I wonder if necessary to remap ecu or I can drive like this forever. As I have always connected elm obd2 I can delete that advise when V.T.I. with alfaobd with my phone.
Your suggestions will be very appreciate.
Kind rgds from Spain
 
Hello
After some limp mode I did a egr off in the ecu.
Hello
P0487 and P0490 again. Engine runing not fine at low rpm.
So finally I mounted the blank plate and engine runs fine and better.
Of course light advise on the dashboard.
I wonder if necessary to remap ecu or I can drive like this forever. As I have always connected elm obd2 I can delete that advise when V.T.I. with alfaobd with my phone.
Your suggestions will be very appreciate.
Kind rgds from Spain
Hello again
After some limp mode I did a egr-off in the ecu.
Engine runed well and not dtcs, but a new limp mode came after two weeks.
Not any dtc on ecu scan fiat!
Now again runing well.
I don't know what caused that limp mode.
Maybe I should disconect battery for a ecu reset or unplug the egr valve.
Rgds
 
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