The 1.6 has a different system than the 1.8 right? I think it has a separate belt just for the AC.
Mine uses the auxiliary belt for the AC and although it's a powerful engine I think it takes about 20HP from the engine to be honest. It's not broken, my father's 1.8 does exactly like mine but it's a shame really to take so much power. It does provide ice cold air through the vents though. So cold, that vapors come out when I open the door on the 40 degrees climate here.
Hm, plastic rotor!? The new one has metal rotor. Plastic rotor could looosen when it is hot.
menola
Interresting. I really don't notice difference at all on my 1.6. I remember though, on a previous Mondeo from 95, that it was very noticeable when the compressor was enabled, so we always shut off the AC before enthusiastic driving.