Hi all,
I need some help from you friendly folks.
I've got a 2007 Ducato x250, 120 2.3 liter. 140,000k or so.
Wifey went to start it, and no power. She called the roadside service people, and they came to check it out. He said it was the EGR. He tapped on it with a hammer, power returned. Wifey drove it to the shop to ask for an estimate. 600 swiss francs+ for the new EGR, plus labor. Hmm, she called me. I told her to drive it home and i'd do it myself. (I saw a new EGR on e-bay for 110 euros.)
Now I've started reading a bit about it, and maybe my best bet is to just blank it off? Yes, I know that it may be illegal. And that it may create more NOx. But with more power and less particulate, and better mpg. Life is a trade off.
The blanking plate is available on ebay for less than 10 francs. Is it hard to install? As in, is the egr accessible on this model? What are the potential holdups and pitfalls?
Does anything else need to be done? Blocking the vacuum hoses off? adding any sort of electronic gadgetry? Cleaning the intake manifold? (is this a pain in the arse to remove, or no big deal? Just need a new gasket?, etc.etc.) I don't want the motor to appear modified if I need to take it in for the MOT type test.
Basically, I'm a cheap bastard and need to get my van working dependably on a low budget. Ive got some mechanical know-how and basic tools, but don't have an ecu scanner or pressure test equipment. I'm out of town right now, so can't even look under the bonnet myself and see what, if anything, needs to be removed to get access. But I need to figure out what to do so I can get it fixed as soon as I return there next week...
Has anyone here done this on the same model? If so, how long did it take, and what exactly needed to be done?
Sorry for the long post, and thanks in advance for your advice...
....also posting this in egr blanking thread