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Cinquecento the black box's erm black box

Introduction

the black box's box- engine purchase

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photo taken from the gallery on here ill get some more up soon. not nessecerialy in the right order just what i remember

The story started back when i was 17 (now 21) when i had my first cento an 899 had far too much fun in it. Brought a second 899 for £30 did the HG then sold it.Then brought a new car and cento no1 sat on my drive looking very sad. Fast forward to the beginning of last year and i spotted an ad on here for a cento shell needed so i offer her up and swapped for my 3rd cinq a crashed yellow sporting from purf. i only was going to use parts for my now deceased 126. part of the swap also included a set of wheels and some other parts. stripped cento no3 to a shell learning a lot about how they go togeather faults etc and most importantly collecting a big pile of parts, bolts, clips i kept everything.

Of course i could never be cento-less so spotted on ebay cento no4. described as needing a new engine (big ends gone) but having some new bits and a new set of tyres. Brought unseen but it seems i did well. The big ends turns out to be only an alternator (which i had). Did the handbrake with parts i already had, lowered with new shocks and using springs off cento no3 (40mm lower), insured for a rediculous ammount and drove it around relighting my enthusiasm for these cars. once tax and mot was up there were a few problems that needed sorting so it came off the road for a rebuild.

i needed more power and this came in the from of a 1242 8v that i removed in the rain from an x reg punto (mpi setup). this turned out to have HG faliure and had never been serviced came complete with treacle oil which stank and needed old engine oil to flush it out (wouldnt move at all). I ported and polished the head from cento no3. Got the flywheel lightened and balanced with the crank assembly (4kg), put a 866 cam in and cleaned, painted replaced as much as i could.

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It was the cars turn next first was the rear. I removed everything stripped, painted with new poly bushes. I read on the forum about rear ARB and decided I had to have one so MGF bar order for £15. I cut out the centre section and welded the two halves together. I made up some plates to weld onto the lower shock mounts. To mount to the rear beam I used standard outer ARB brackets and welded them upside down so the open side faces out. The exhaust hanger was cut of and a new one from an old back box was welded on. The drop links were made from a piece of flat bar as i decided adjustables were not needed and the same bar was used to close the brackets on the beam. It all bolted up with front strong flex ARB used. The tank mountings were retapped for bigger bolts. The tank itself was bare metalled then painted although this turned out to be a waste of time. New brake lines were run. I then turned my attention to painting the underside while it was all off paying close attention to the inner rear arches. The whole rear was reassembled. I made a new number bracket and used a nos one that came of cento no3.

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hope these explain how it all works

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rear end

I then turned my attention to the front. The little 1108 was removed, ancillaries swapped to the new engine and the gearbox cleaned. The bay was cleaned and in places repainted. I put in a new rad and tested the fan and switch. The front arms were polybushed as was the ARB I made a new ARB bracket as the old one wasn't good. The ballpoint gaiters were sourced from a Massey ferguson tractor of all places brought on a whim at a local show. The shocks were treated to new top mounts. New brake lines weren't needed at the front so the brakes were cleaned and new pads and disks were put on from cento no3. The engine and gearbox mounts were polybushed with strong flex inserts. Like the rear the underside was repainted. Then it was all bolted in, the exhaust was fettled for the extra height.

The interior was next. I removed all the rear excluding the door cards. I then tracked down a pair of seats from an mx5 collected them. To mount I had modify the runners and then fabricated some mounts from box section which the seat bolts to and then bolts to the floor using the original mounting points. For front seatbelts I used the rear fabric stalks bolted to the floor. The carpet was removed scrubbed and the underfloor material removed the carpet was then replaced. Since I was now sitting a lot lower the steering column was lowered with spacers made from solid bar. The gear stick was also shortened. The handbrake came out of my 126 as it was slightly shorter than the cento on. The steering wheel was a bit more involved. This came from my 126 but had a different spline so I removed that one very carefully and welded in a cento one I had I then used the horn push from the 126 although I do have an 899 one that I can switch it to.

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8 months after I started I Moted tax etc after a few hiccups. It was worth it the car corners flat the turn in is amazing serious grin factor inducing. The interior turns out to be the best mod ever sitting with my shoulders level with the window bottoms the wheel straight into my hands no aches or pains anymore.

Enter the abarth bumpers found at my local scrappy prised out of their hands with one side skirt the other had gone AWOL and the spoiler was destroyed all mine for £30 these are yet to be fitted and are being prepped

It quickly became apparent that I was burning oil a quick thought appeared that I had snagged the stem seals when fitting so head removed a week before Stanford hall and cento no3 head was put on but when doing so I noticed that the pistons had lots of play in their bores not good how I never noticed it I do not know. So I slung it back together turning my attention to more important matters wheels. The wheels puff had given me were some revo rfx 13x6 in 4x98 fitment. So 15mm spacers ordered. Now with days to go to Stanford they needed painting so grabbed some yellow metal paint that I had slapped that on and got them fitted.

Stanford arrived the journey was good comfortable only issue was stalling at junctions and using lots of oil using 4.5 litres for 320 miles not good at all something needs to be done an abarth spoiler was collected from whitz

Up to date pics to follow and more soon
well after mondays very long journey in the flood water my new engine is here no pictures yet but it appears i have brought a 1.4 16v not an 8v as described in the ad oops with gearbox and all ancilleries inc manicat for £350 its a development but one that i never planned for so a good think is in order to see how to progress. the strip down has started tonight i have a thought of buying a 1242 8v and fitting that for now while i completely strip down rebuild and collect parts for the 16v and then eventually fit that
 
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Ok let's get started...

Engine

Insurance was consulted and giving me a great price on a 1.4 16v and up rated brakes (big thumbs up to sky insurance)so I decided to bypass another 8v swap instead going for the 16v swap been rather rapidly collecting parts for it.

It appears I got a good buy with it as it seems to had a new clutch and cam and tensioner so a few less bits to worry about and buy. I've decided to keep this engine standard for now so only needs a few parts swapping and a lick of paint before it goes in

On to the engine bay. I removed old smokey the 8v lump together with gearbox wiring loom, rad etc. i then removed the firewall fabric the channel it runs in etc. the heater assembly was then removed to clean it and sort out underneath it. Once removed the bulk of the work started I removed the battery tray completely by removing the spot welds and chiseling it all off then ground smooth I also removed the screw locations for the firewall fabric. The whole area was then treated to a lick of paint. I took the opportunity to relocate some of the body wiring loom so it looks a bit neater. I then put the heater box back in.

That's all for now pics to come shortly
 
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nice looking project, i will be following your progress as i love the way you have gone with this car.

Cheers dude really appreciate it. Ive been collecting parts the fuel pumps, shiny fpr and most importantly the brakes. Since I won't put 14s on brake choices are a bit limited. In the end I've gone for pand multijet brakes which are a 240mm x20 mm disk I eventually want to get rear disks and maybe use the panda mj master cyl as it uses a larger piston than standard cento

Engine going in is imminent only the rain and a stomach bug stops it
 
Thought I recognized those wheels :) Good to see youv found a good home for them on a cinq!!!

Hows the 126 restoration going?

Hoping to take my cinq to Retro Rides. Nice work with the rear arb - deffo looks like your a hard core cinq lover!

heres what your old car looks like now. I've got an old smokey 1242 too!
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Thought I recognized those wheels :) Good to see youv found a good home for them on a cinq!!!

Hows the 126 restoration going?

Hoping to take my cinq to Retro Rides. Nice work with the rear arb - deffo looks like your a hard core cinq lover!

heres what your old car looks like now. I've got an old smokey 1242

Unfortunately the 126 is now deceased it had serious rot (no sills or crossmember) hidden behind filler,plates and fibreglass it was one seriously bodged car. Now been replaced with a trabant. Might think about popping along to the show I'll definitely be at mitcar though. Yeah could say I'm a bit of a cento lover I know about them,got parts etc. hes looking fantastic really glad i let him live on with you was the shell reasonable when you stripped him down I know there was quite a few mechanical jobs to be done hence why he was layed up
 
Yeah all seems fine, havent touched the brakes other than fitted uprated pads and newer disks i had kicking about! Its 90% done anyway, almost ready for an MOT... Target is 19th august Retro Rides, already got the tickets. Shame about the 126 although cinqs are a lot better ;) (Iv never been in a 126! they must be good fun)

Its taken a while but I'm almost back to a cinq like the italian flag I had 2 years ago!
 
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I think most of it was fine apart from the bodywork, engine and suspension which was tired but I don't think me doing 40+ over speed humps helped matters. Are you changing the brake fluid it was wrank if I remember correctly. Once my cinq is done it should be nearly there with a dream spec for me never thought I would have a 1.4 valver just set my goal on a 1242
 
I will check the fluid... Its got a stiff shell compared to the old one! I can tell when its jacked up the door is much easier to open :) Drove it the other day, a 1242 seems so fast compared to a 1242 8v punto MK2!!! bloody fun!
 
I will check the fluid... Its got a stiff shell compared to the old one! I can tell when its jacked up the door is much easier to open :) Drove it the other day, a 1242 seems so fast compared to a 1242 8v punto MK2!!! bloody fun!

When I took your yella to bits and then cut up the shell I was really shocked how much rust there was in areas like the front crossmember I was also shocked about how many spot welds had popped in the bay


An update I've finally stopped being Ill and there was a break in the rain I finally got the engine and box in. Gearbox and clutch cables are on. I've labelled most of the new loom up I'm going to get a Haynes to do the rest as I've got unknown plugs and no reverse plug. I'm currently making a spacer/adaptor for the tb as the Mani is 4 fixing and the tb is 3 fixing. I've got to plastic weld it but the air box setup is nearly there. Havent done anything with the coolant yet apart from mounting the tank although the gp inlet and head has no coolant connections or sensors instead it appears it's all on the thermostat (3 coolant connections?) so I'll have to fit that and adapt wiring to fit the sensor. I haven't started on the variator/ highly annoying thing tbh I don't know how to proceed with this I know I've got to make plates up but I've yet to look at the oil channels. Battery will be going behind the passenger seat so I've got to make the holder for it. So still loads to do ready for MITCAR which isn't far away at all pics to come as it won't let me upload from the iPad. This swap is a tad stressful but enjoyable nearly everything has a bearing on something else placement wise so it's two steps forward one back.
 
ah the joys of tiny engine bays

Yep I found a nice snug spot for the airbox and then realised I've put it where I wanted the coil packs to go so now I have to find a new location for the coils still have no clue where the fpr is going I'll probably put everything in the find a home then near the ecu looks good at the mo. the funniest part is that to fill with coolant I have to stick a pipe through the scuttle then into the tank.
 
Interesting there was no visible rust on the exterior of the shell, although i only ran it for about 3 months! Not surprised the spot welds gave up it was quite messed up after hitting the tree! The fire brigade gave up trying to open the bonnet to disconnect the battery and went home!!! not sounding like the best driver am I...
 
The tb adaptor is nearly done just needs tapping I've done the variator I hope the battery tray is done I got lucky with this a I managed to use the tray out of the punto I'm breaking a bit of cutting needed a lick of paint and some holes in the floor and I'm done. Looks like I brought the wrong fuel pump as it doesn't have a cento style outlet it's a bag that plugs in and doesn't fit the enclosure :bang: can anyone suggest a suitable one? Anyway onto the photos

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is the fuel pump like this one? (linked below) on mine i used the push on bag and manged to fit it inside the OEM filter housing
https://www.fiatforum.com/gallery/data/1273/P10100272.JPG

id also highly advise against using that type of FPR i had a type like that and seen others and not even worth using as a paper weight

other then that nice progress (y)


Ash
 
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