General Rear axle replaced, terrible donk sound over bumps!

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General Rear axle replaced, terrible donk sound over bumps!

MatteoMadMonk

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Hi all,
Much loved Cinq Sporting (18 years and counting) is back on the road! But...

Managed to get an old rear subframe assembly from a Seicento Sporting and had it fitted. Passed the MOT! But now there is a horrendous donking noise when driving over rough roads (i.e. most of the time).

The garage has double checked the tightness of all bolts etc and had a good look underneath, but can't see anything which would be banging. The springs are not broken, and the shocks are relatively new. I've also checked seats/parcel shelf/spare wheel etc. Noise comes from the rear end and sounds like it's underneath.

Anyone got any ideas or had the same problem? It's driving me crazy.

Many thanks,
Matteo
 
Anyone got any ideas or had the same problem? It's driving me crazy.
I agree with Brooky - it's the bushes in the rear arms. I changed one side on my Cinquecento a few weeks back. That was after I'd changed the rear dampers and tried to find whatever else was causing that knock ..

When you go over a bump, you get a knock ... and it's not the dampers (which are cheap enough to replace anyway).

You'll get a set of 4 bushes to do both sides from Ebay for about £35 :
https://www.ebay.co.uk/sch/i.html?_odkw=qubo+egr&_osacat=9800&_from=R40&_trksid=p2045573.m570.l1313.TR0.TRC0.H0.Xcinquecento+rear+trailing+arms.TRS0&_nkw=cinquecento+rear+trailing+arms&_sacat=9800

If you're going to change the bushes yourself be aware they can be a pig to remove. Remove the trailing arm first - any advice about leaving brake lines connected and just using a threaded bar or hammer/socket whilst the trailing arm is lying on the ground, still connected to the brake line, is a no-no. You won't remove the bushes.

I put the arm in a big vice and used a BIG hammer and big socket to try and drive the bushes out. They were seized solid and I wasn't strong enough..

Because of the shape of the arm it was impossible to use a hydraulic press to push them out. I ended up getting a younger, stronger friend to burn the old ones out with an oxy acetylene torch, and then hammer the new ones into place.

It's not a big job as such - it's the tightness of the bushes in the arm that causes the problem.
 
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+3 for the bushes. They make a most annoying racket. Did you change the complete subframe with trailing arms?Might be too late now but if your old trailing arm bushes were not knocking might be worth refitting to the new subframe as a quick fix.
 
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