Parts.jpg

500 (Classic) Project Bambino

Introduction

I bought my 1969 500F some time ago and always promised it a rebuild as it was in 'original' condition. I stripped it completely and delivered the body to a mate who specializes in restoration. Over the last couple of months the body was shot blasted, all of the rust removed (and the bits of baked bean tin covering the rust ...) and new panels & sills welded on where required. It is approaching the point where it will be primed and painted bright red. I'll collect photos over the next week or so and post them.

Mechanically the car wasn't too bad. The PO had rebuilt the engine so all I did was remove, clean, rustproof and repaint the cowling and clean the engine and gearbox/diff. I rebuilt the generator - new bearings and brushes and did a similar job on the starter.

The interior was fairly sad so the upholstery has all been replaced using high quality automotive black vinyl with red piping. Very chic.

I'll rebuild the suspension and brakes when I get the car back from the body shop. I'm hoping to lower it a little and fit front disc brakes.

I've attached a photo of the bits lying in our spare room - my wife is very tolerant.

Chris
A few photos from the body shop.

There was a bit of rust in the floor and this has been removed with new panels welded in. It had sustained both front and rear impacts in the past - though probably at relatively low velocity. I bought a new bonnet and front panel as well as rear engine support and engine lid. The panel fit is now excellent with even shut lines all around.

Both outer sills have been replaced and the inners repaired. The space between has been sprayed liberally with a rust resisting paint product (like Waxoyl) and should be effectively rust proofed. The underbody will be similarly coated.

There looks to be a fair bit of filler at present, but this is a bit of an illusion as the bulk of it will disappear when the car is sanded and rubbed down prior to undercoating.

The two guys in the photo lifting the front of the car are the panelbeater and one of his apprentices. He has a very good name around where I live and has done a lot of work for members of the various car clubs in the area. He is very methodical and takes great pride in his job. The other cars in the workshop at present are a mid70s Rolls-Royce, a mid20s Austin, an MGB and a Corvette. All have been stripped for restoration - in fact the Corvette is just a chassis at present.

Will keep you updated as the project rolls on.

Chris
 

Attachments

  • Body work 1.jpg
    Body work 1.jpg
    61.5 KB · Views: 279
  • Body work 3.jpg
    Body work 3.jpg
    66.2 KB · Views: 301
  • Body work 4.jpg
    Body work 4.jpg
    51.6 KB · Views: 475
  • Body work 2.jpg
    Body work 2.jpg
    61.8 KB · Views: 249
These photos are of the seats. When I got the car they were in poor shape - the frames and springs were OK, but the upholstery was patchwork and torn. The rear bench seat was in similar condition.

A local upholsterer repaired, rustproofed and recovered them all for me.

Chris
 

Attachments

  • Front seats.gif
    Front seats.gif
    144.9 KB · Views: 186
  • Repaired seat.jpg
    Repaired seat.jpg
    45.2 KB · Views: 794
I'm not sure - there is not much to these cars, but as I also have a full time job, it'll be a weekend labour of love. I have plenty of space in my shed and have spent the last couple of months cleaning, rebuilding, rustproofing, repainting etc. everything that was removed from the car. Some of it I've stored in a spare room in the house as I have another old car that I'm also restoring and it is nearly finished. I will probably get the Fiat back in the next week or so and I'll start then - I intend to take plenty of photos and post the informative ones here.

To answer your question, I guess I'd like to have it back on the road by midyear.

In and around all of this, I'm chasing a donor NIKI 650 (Fiat 126p) as I'd like to upgrade the original engine/gearbox to the later model 650cc with partial synchro box, alternator, pre-engaged starter etc. I don't want to make it into a boy racer, but as I live in a very hilly area, a larger motor may make the car more user friendly, particularly as my wife wants to drive it :)

I'll keep (all three of) you posted (y)

Chris
 
Last edited:
A few more photos of the prerestoration state of the car.

The interior was pretty sad, though complete except for the knee pad on the lower dash. I can get a new one, but it will be for a LHD model, so I'll have to modify it to fit.

The engine/transmission was just grubby. I've cleaned it up and checked it all, so I'll put it back in the car while I search for a 650cc 'upgrade'.

The PO had cut a bit hole in the rear firewall. God knows why - maybe for a large speaker, maybe for access to the engine bay. Either way it's been welded over.

The worst rust was under the rear window rubber. This was repaired with a preformed panel. There was some rust in the floor and outer sills, covered with pop riveted cans. All has been fixed properly.

The rear engine support had been biffed and badly repaired. This has been replaced.

The front compartment had been collecting leaves for a while, but was otherwise not too bad. The car came with a new front panel so I had this fitted. The old one wasn't too bad but it also had been dinged in the past and was full of filler.

Chris
 

Attachments

  • Rust.jpg
    Rust.jpg
    34.7 KB · Views: 257
  • Hole.jpg
    Hole.jpg
    40.3 KB · Views: 235
  • Engine and gearbox.jpg
    Engine and gearbox.jpg
    56.9 KB · Views: 977
  • Interior.jpg
    Interior.jpg
    71 KB · Views: 424
  • Rear engine support.jpg
    Rear engine support.jpg
    38.8 KB · Views: 527
  • Front compartment.jpg
    Front compartment.jpg
    80.9 KB · Views: 302
My car remains at the panel shop, rust free with straight panels and shut lines still resplendent in primer .....

They have been very busy with other more pressing jobs, but assure me that it will be finished soon. When I visited it before Easter, they had fixed a big cardboard key to the rear so it looked like a windup car - panelbeater humour :rolleyes:
If they do it again, I'll get a photo.

In the meantime, I've been accumulating new parts. I've attached a couple of photos.

Front disc brakes (4x98 pattern) - the new rear 4x98 drums are coming this week.

'Sports' suspension - reverse eye front leaf spring and lowered rear spring plus reasonable shockies. Please excuse grubby shed floor :eek:

Can't wait to get it all together.

Chris
 

Attachments

  • Front disc brakes.jpg
    Front disc brakes.jpg
    77.2 KB · Views: 736
  • Suspension kit.jpg
    Suspension kit.jpg
    74.1 KB · Views: 185
My usual weekly visit today.

The car is now in primer. It will be undersealed and hopefully painted soon, though I've heard that before .....

Despite taking about 5 months, the guys restoring the body are doing an excellent job.

The picture shows it on stands - the three guys and myself lifted it up onto the stands just before I took the photo.

Chris
 

Attachments

  • In primer.jpg
    In primer.jpg
    98.4 KB · Views: 229
much better than the first photos you posted! I wanted to see a photo of the wind-up key they attached to the back...
 
I know this is a bit like pulling teeth, but the guys are slowly getting on with the job. The interior is finished, the bonnet, rear hatch and transom are also painted. All that seems left to do is the undersealing and then the exterior paint.

The guy who did the painting is about 6'4" tall and when he was all dressed in his protective gear in the paint booth he looked like some kind of Darth Vader looming over my little car.

The panelbeaters have been taking lots of photos as well and hopefully I'll get them on a memory stick. It will be an important set of images if I ever decide to sell the car, which I think will be very unlikely.

I'm chasing the picture of it fitted with the big key :D

Chris
 

Attachments

  • First blush of colour.jpg
    First blush of colour.jpg
    112.9 KB · Views: 306
Back
Top